Why is Pallet Wrapping Automation Systems Better?

Corner board options allow for the use of corner boards on each side of the pallet to provide extra stability and protection during transport. Corner Anticipation Mode (CAM) is used to anticipate the corners of the load so that the machine can better apply film to unstable loads. Hold downs offer additional stability to unstable loads during the stretch wrapping process, while load lifters are used to raise the load up so that the wrapping can reach the entire pallet at the bottom of the load. Plows are used to automatically fold additional protection over the top of the load and/or underneath the load, and roping provides the option for rolling the film up to form a rope that is then wrapped around the load for additional strength, increasing the stability of the load.

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There are several different types of wrapping models available with KForce automated stretch wrapping systems. The standard KForce models use rotary arm stretch wrapping so that the palletized products remain stationary while the arm rotates around the pallet, securely wrapping it at either 20 RPM (revolutions per minute) or 35 RPM, depending on product stability and cycle time requirements. Any standard KForce model has corner board options available. The KForce T20 model is an automated turntable stretch wrapping system where the palletized load rotates at 20 RPM while the stretch head remains stationary, only moving up and down as it wraps the turning load.

The Benefits Of Automated Wrapping

Stretch wrapping machines are an easy, fast, convenient and efficient way to wrap your pallets ready for the carrier network. Offering a securely bound load beneath a watertight layer of film, pallet wrapping prevents movement of your goods during transportation which can cause damage to your products. Although some low volume operations wrap their pallets manually, there are many advantages to automating the process, as outlined below.

Compliance and consistency

Complete load stability is important in light of the EU Directive /47, which governs the securing of cargo with stretch film for the transportation of pallets. The legislation dictates that all pallets transported within the EU must conform to a stringent set of tolerance limits in response to movements of the vehicle.

Cargo securing shall withstand the following forces resulting from accelerations/decelerations of the vehicle:

in driving direction: 0,8 times the weight of the cargo and

in lateral direction: 0,5 times the weight of the cargo and

against driving direction: 0,5 times the weight of the cargo,

and in general must prevent tilting or tipping of cargo.

It goes on to say that all pallets must maintain stiffness (with the maximum elastic deformation no greater than 10% and the maximum permanent deformation no more than 5%) when subject to horizontal inertia forces such as those created by a turning vehicle. There could be grave health and safety consequences if a heavy, poorly secured pallet were to collapse in transit, as well as a criminal liability case to answer. By using a pallet wrapping machine, you can ensure that total load security, as defined by the directive, is always achieved. The machinery will deliver consistently wrapped pallets with adequate film coverage for total load integrity, in a way that cannot be matched in a manual operation. Furthermore, for vulnerable pallets containing abnormally shaped cargo or products at risk of slippage, like sacks, a number of features can be employed to enhance their stability, including film roping and film tensioning programmes and and film pre-stretch settings for added robustness. Using a pallet wrapping machine correctly guarantees full compliance with the EU directives in place.

Reduced film consumption

Automating your pallet wrapping process with machinery usually reduces the amount of film used considerably and can therefore also save on costs. Machinery can exert a greater stretch capacity on pallet wrap film than an individual can when handling it manually, whilst still maintaining its integrity. This allows you to achieve more wrapped pallets per each roll of stretch film your business uses. Our range of stretch films have a stretch ratio of up to 400% versus standard hand wrap films which can be far, far less. Using significantly less stretch film equates to a cost saving as you will need to purchase fewer rolls.

Labour savings

Cost savings can also be achieved in terms of labour as the equipment can match speeds that rival the work capacity of several operators, representing a short payback on your investment. Additionally, total consistency is guaranteed when using a stretch wrapping machine compared to a hand-wrapping set-up. The equipment ensures that every part of the pallet is wrapped adequately and evenly, avoiding areas of the pallet being overlooked or more film being used than is required.

Operator health and safety

Automated stretch wrapping equipment can be beneficial for more than just your production efficiency and your profit margins. Manual pallet wrapping poses several risks to your operators from hazards associated with bending, lifting, repetitive movements and trips and slips. By trading the heavy lifting for the touch of a button, these common health and safety pitfalls can be avoided.

Next steps

Looking to improve your stretch wrapping procedures? Our team can visit your site and carry out a through audit of your needs. This involves a survey of your bespoke requirements to improve performance and reduce wastage, including stretch ratio, micron, operator capacity and warehouse layout. We will also calculate exactly how much it costs you to wrap each of your pallets and show you where and how savings can be achieved. Our team can also conduct dedicated stretch film trials with your palletised products. Following our investigation, you can rest assured that the pallet wrapping solution we supply or recommend will meets all of your needs perfectly. Call today to book in your audit.

6 Benefits of Automatic Stretch Wrappers

 

Once your business has successfully designed, engineered, prototyped and manufactured a product, now comes the final step ' packaging. When it comes to packaging pallets, you're doubtless always on the lookout for ways to improve efficiency without sacrificing quality. Automatic stretch wrappers could be your solution. They provide the ultimate streamlined process to keep your pallet damage-free ' all while cutting down on cost and time.

Considering incorporating an electric wrapper into your business production line? Read on to learn five undeniable benefits of stretch wrapper machines.

What Is an Automatic Stretch Wrapper?

An automated stretch wrapper is a machine that uses the stretch film to wrap a pallet load, as directed by set parameters. Once the wrapping cycle is complete, the machine neatly cuts the stretch film and secures the tail to the load. This independent process means automatic wrappers can handle almost every stage of the wrapping application on its own. 

This process limits the amount of time operators must spend on the forklift, increasing both safety and efficiency. Beyond this major benefit, we'll explore several top advantages of stretch wrappers below.

1. Save Time and Energy

An investment in a wrapping machine can save your business a significant amount of time. Time spent wrapping pallets or boxes by hand can add up, particularly if your operation has constant packaging needs. An automated stretch wrapper will allow your employees to put their saved time and energy toward improving other business processes or completing a higher number of tasks.

2. Streamline Consistency

Your packaging is likely the first glimpse that retailers and customers observe from your brand. A stretch wrapping system ensures that your bulk packaging is consistent and high-quality. While manual wrapping may vary, automatic stretch wrappers package each pallet in the exact same way. This will result in better protection and a streamlined look for every product.

3. Protect Your Products

Between dust, moisture and dirt, there are many environmental elements that can damage your products on the road. Securely wrapping your pallets with stretch film will provide a layer of protection without hindering your product visibility.

4. Lower Costs

An automatic machine may be an upfront investment, but one of the greatest long-term advantages of electric wrappers is cost savings. Automatic stretch wrappers use a two-film thread roller system, where the second roller operates on a higher speed than the first to stretch the film. Not only does this increase the film's tensile strength, but it also reduces the overall costs of your film.

An automatic machine is also far less likely to make a mistake than a manual process, reducing your risk of having to redo any work.

If you want to learn more, please visit our website Pallet Wrapping Automation Systems.

5. Boost Productivity

Last but certainly not least, automatic stretch wrappers equip your company to accomplish more projects in less time. Operators simply place the pallet on a conveyor to start or stop the wrapping process automatically. In the meantime, your employees can be hard at work completing other tasks.

Why Buy Stretch Wrappers From Cousins Packaging?

Cousins Packaging is a full-line manufacturer of pallet stretch wrappers, including both fully automatic and semi-automatic machines. Each of our machines follows a time-tested design and comes with a strong machine warranty, so you can be sure you're getting a long-lasting solution. Our leading stretch packaging equipment is used across a variety of industries, including the food and beverage, automotive and pharmaceutical fields.

Our clients can always count on Cousins Packaging wrappers for advanced production speed and impressive load capacity, so that you can upscale your packaging productivity. Browse our resources to learn more about our selection of both automatic and semi-automatic wrappers.

Begin Incorporating Pallet Wrappers Into Your Business Production Line Today

With the benefits of stretch wrappers in mind, are you ready to incorporate these machines into your warehouse? Watch your productivity soar while your employees stay safe and save time. Cousins Packaging offers fully automatic pallet wrappers in both turntable and rotary arm styles. In addition, we also provide semi-automatic stretch wrappers able to handle medium and high loads at a variety of speeds.

Browse our full list of automatic and semi-automatic wrappers, as well as the affordable Pilot Stretch Wrapper, to find the right fit for your business.

 

Top 5 Reasons To Invest In A Pallet Wrapping Machine

A pallet wrapping machine will save you time and money! It might be the most important investment you make.

Here are the top 5 reasons to invest in a pallet machine and a list of the best ones you can easily buy online! 

Top 5 Reasons to Buy a Pallet Wrapping Machine

1. Reduce Material Costs

Pallet wrapping machines can reduce your expenses significantly! If your staff is manually wrapping pallets, then you are paying unnecessarily high costs.

The film on pallet wrapping machines stretches up to 240 times more than wrapping by hand. You don't have to buy as much material when using a pallet wrapping machine, and it will eventually pay for itself!

Your costs will decrease, and your profits will increase!

2. Increase Efficiency with Consistent Wraps

Pallets need to be wrapped securely and consistently to minimize damage. With manual wrapping, the results are different each time.

Pallet wrapping machines remove the uncertainty and give you the same consistent wrap every time! This will increase efficiency and decrease headaches.

Furthermore, pallet wrapping machines work much faster than humans.

High-quality, consistent wraps will eliminate headaches and make life easier for you and your staff!

3. Reduce Labor Costs

Pallet wrapping machines automate work and reduce labor costs. Warehouses won't need as much manual labor and can focus on streamlining processes and saving money. 

Additionally, employees can spend time on higher-value projects, making them happier and more efficient.

4. Customize Your Wraps with a Push of a Button

Manual wraps can look erratic and inconsistent. However, pallet wrapping machines produce a clean and professional wrap every time.

Additionally, the PEC Pallet Wrap lets you customize your wraps with the push of a button! 

5. Reduce Training Time

Employees need to be trained on how to wrap the products correctly. It may require several training sessions to get it right.

A pallet wrapping machine eliminates the need for ongoing training and most employees can figure it out in one or two tries.

Pallet wrapping machines are some of the most cost justifiable equipment in the warehouse management process.

Buy one today to improve your business and save time and money!
 

 

For more information, please visit Industrial Pallet Wrapping Machines.