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To Know PTC Heater from Five Aspects

Apr. 29, 2024

To Know PTC Heater from Five Aspects

ⅠWhat is PTC Heater

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PTC Heater called PTC heating body, using PTC ceramic heating elements and aluminum tube composition. This type of PTC heater has the advantages of low thermal resistance and high heat transfer efficiency. It is an automatic thermostatic and power saving electric heater. The outstanding characteristic lies in the safety performance, any application will not produce such as electric heating pipe heater surface "red" phenomenon, resulting in Scald, fire and other safety hazards.

The utility model is composed of a zinc-plated outer pressure plate, a stainless steel corrugated spring plate, a zinc-plated inner pressure plate, a single-layer aluminum radiator, a PTC heating plate, a double-layer aluminum radiator, a nickel-plated copper electrode terminal, and a pps high-temperature plastic electrode sheath. Due to the adoption of u-shaped corrugated heat sink, the heat dissipation rate of the product is improved, and the advantages of adhesive and mechanical type are integrated, and the various thermal and electrical phenomena of the PTC heat sink are fully taken into account Excellent thermal conductivity, heat dissipation, high efficiency, safe and reliable. This type of PTC heater has the advantages of low thermal resistance and high heat transfer efficiency. It is an automatic thermostatic and power saving electric heater. One of its outstanding features is its safety performance, that is, when the fan fails to turn over, the power of the PTC heater will automatically drop sharply due to insufficient heat dissipation At this point the surface temperature of the heater to maintain the Curie temperature (generally around 250 °C), so as not to produce such electric heating pipe type heater surface "red" phenomenon.


Ⅱ Principle of PTC Heater


The principle of constant temperature heating PTC thermistor is that the self-heating of PTC thermistor after heating makes the resistance value enter the jump zone, and the surface temperature of PTC thermistor will keep constant when heating at constant temperature The temperature is only related to the Curie temperature and applied voltage of PTC thermistor, but not to the ambient temperature PTC heater is a kind of heating device designed by constant temperature heating PTC thermistor. In the medium and small power heating occasions, PTC heater has many advantages over traditional heating elements, such as constant temperature heating, no open flame, high heat conversion rate, little influenced by power supply voltage, long natural life, etc. The application in an electric heating apparatus is more and more favored by R & D engineers. Constant temperature heating PTC thermistor can be made into a variety of shapes and different specifications, the common shape of a disc, rectangle, strip, ring, and honeycomb porous, etc. The combination of the PTC heating element and the metal member can form various forms of high-power PTC heater.


Ⅲ PTC heater is divided according to conduction mode


1. PTC ceramic heater based on heat conduction. The utility model is characterized in that a multi-layer heat transfer structure is arranged on the surface of the PTC heating element, including an electrode plate (electric conduction and heat transfer) insulating layer (electric insulation and heat transfer), a heat conducting and heat storing plate (some of which are also attached with heat conducting glue), etc. Transfer the heat from the PTC element to the heated object.

2. all kinds of PTC ceramic air heaters which conduct convective heat transfer by the hot air formed. The utility model is characterized in that the output power is large and the air temperature and heat output can be automatically adjusted.

3. infrared radiator. In practice, the far-infrared paint or far-infrared material contacting the surface of the PTC element or heat conducting plate can be directly or indirectly excited to radiate infrared ray by the heat emitted rapidly from the surface of the PTC element or heat conducting plate PTC ceramic infrared radiator.


Ⅳ PTC heater is divided according to the structure characteristics


1. General Utility type PTC ceramic heater. This type of appliance mainly includes electric mosquito repellent, hand warmer, dryer, electric hot plate, electric iron, electric adhesive, curling iron and so on. The utility model is characterized in that the power is small, but the thermal efficiency is high and practical.

2. automatic constant temperature PTC heater. This kind of appliance mainly has a small crystal device constant temperature trough, constant temperature incubator, electronic thermos bottle, thermos box, Thermos Cup, Thermos Plate, thermos cabinet, Thermostable and so on. The utility model has the advantages of automatic heat preservation, simple structure, good constant temperature characteristic, high thermal efficiency, and wide temperature range.

3. Hot Air PTC heater. This kind of hot-air PTC heater mainly includes a small warm-air heater, hairdryer, greenhouse, dryer, clothes dryer, industrial drying equipment, etc... The utility model is characterized in that the output power of the hot air is large, the hot air is quick and safe, and the wind temperature and power consumption can be automatically adjusted.


Ⅴ The function of PTC IN AIR CONDITIONING


PTC ripple heater is a kind of self-control temperature heater.

If you are looking for more details, kindly visit Electric Car Heater.

Additional reading:
1. How to Choose the Best PTC Heating Element 220V

1. The principle of constant temperature heating PTC thermistor is that the self-heating of PTC thermistor after heating makes the resistance value enter the jump zone, and the surface temperature of PTC thermistor will keep constant when heating at constant temperature The temperature is only related to the Curie temperature and applied voltage of PTC thermistor, but not to the ambient temperature.

2. PTC Heating Element is a heating element designed by using constant temperature heating PTC thermistor constant temperature heating characteristics. In the medium and small power heating occasions, PTC heating elements have the advantages that traditional heating elements such as constant temperature heating, no open flame, high heat conversion rate, minimal influence by power supply voltage, long natural life, etc. The application in an electric heating apparatus is more and more favored by R & D engineers.

3. Constant temperature heating PTC thermistor can be made into a variety of shapes and different specifications, the common shape of a disc, rectangle, strip, ring, and honeycomb porous, etc... The combination of the PTC heating element and the metal member can form various forms of high-power PTC heating element.

For more details, pls visit https://www.lcheating.com.

 

PTC Heaters | Pelonis Technologies, Inc.

Pelonis Technologies offers a range of heaters for diverse applications. This includes our new Ultra-Thin Flexible heaters, as well as a full line of PTC heaters. Read more about each of these below or click on the links at the bottom of the page to view additional details. 

Positive Temperature Coefficient ("PTC") heaters by Pelonis Technologies are specialized heating discs that enable superior heat transfer in a small space. Made from an advanced ceramic material, PTC heaters enable safe, powerful, and energy efficient heat transfer.

PTC heaters are available as a Fin element or in a Honeycomb form. By combining honeycomb PTC heaters with a PTC holder assembly, the heating elements can be configured to produce greater heat output. PTC heaters are used in a wide variety of applications across many industries.

 

Fin PTC Air Heaters

Fin PTC Air heaters, in particular, offer a range of unique benefits. Because they are self-regulating, there’s no risk of overheating, which allows for better conductivity, greater efficiency, and a longer life span while ensuring stable electronic response. Extremely versatile, these heaters are offered in various designs, including low air resistance models and high heating efficiency models; they can also be designed with either single or double insulation. Double insulation, in particular, allows for safe, efficient use underwater. Featuring fast thermal response time, low inrush current, and internal safety-fuse protection, as well as auto-cut-off to prevent abnormally high currents, Fin PTC Air Heaters are specifically designed for optimal safety. Available in a range of sizes based on customer needs, Fin PTC Air Heaters can be customized with outer frames, fuses, protective shields, and axial cooling fans.

 

Honeycomb PTC Air Heaters

Safe and energy-efficient Pelonis' specialty Honeycomb PTC heating disc is made from a revolutionary semiconductor ceramic material that has a very high Positive Temperature Coefficient (PTC). The application of power on the PTC, resistance is initially decreased and temperature increased. The disc has over 1,200 holes that heat the majority of the airflow across the surface area of the disc. This generates a massive heat transfer in a small space which produces an instantaneous flow of heat up to 50% hotter than ceramic chip or conventional coil heaters.

The honeycomb disc is very safe and functions below the combustion point of paper. Honeycomb holder assemblies hold 3, 4, or 5 disc configurations producing up to 2000 watts of heat output. Choose among the various Pelonis ready assemblies or customize according to specific application needs.

PTC Thermistors

Typically used in small applications, positive temperature coefficient (PTC) air heaters provide secure, effective heat transfer. PTC heaters make use of thermistors — a type of resistor that depends on temperature — to increase resistance as temperature rises.

Pelonis manufactures thermistors in three standard shapes — round, rectangular, and square — and can create custom sizes and configurations to fit unique application requirements or accommodate specific order quantities. These specialized thermistors are unique in that they’re used as self-regulating heating elements in our PTC air heaters.

Pelonis’ PTC air heaters are offered in two designs — fin and honeycomb. Likewise, there are two kinds of PTC thermistors: silistors and switching-type. Silistors use silicon as their conductive material, and are known for their linear characteristics. These thermistors are typically are used as temperature sensors.

Switching-type PTC thermistors, on the other hand, are non-linear. When they’re heated, the resistance decreases until it reaches a certain temperature, then subsequently increases. Switching-type thermistors are widely used in PTC heaters, sensors, and other devices, especially as PTC self-regulating heaters.

 

PTC Conductors

Serving as safe, energy-efficient solutions for many different product designs, PTC heat conductors and natural convection heaters are available in a range of sizes and mounting options to allow for quick, easy installation.

These heaters offer high heating efficiency while ensuring optimal reliability. They also provide high heat retention and can easily maintain a constant temperature. Their silver-coated components ensure a long service life, better conductivity, and stable electronic response. PTC heat conductors and convection heaters are also insensitive to voltage fluctuation, and emit no smell or radiation.

PTC heat conductors and natural convection heaters are used in a wide range of applications, such as motherboards for computers and other electronic devices, steam irons, medical devices, beauty treatments, moisture control, frost protection, and medium- to low-heating products.

Find the right PTC Heat Conductor or Convection Heater for your application.

 

For more information, please visit Tesla Ptc Heater.

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