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The Best Pipe for Underground Water Supply

Sep. 23, 2024

The Best Pipe for Underground Water Supply

One of the most prevalent ' and important ' uses of piping in our construction and infrastructure is for water supply, an application that requires a piping material that can perform in hot and cold temperatures, resists corrosion and leaking, and is free of harmful chemicals. For underground water supply lines, add to these requirements the ability to hold up in a variety of soil and environmental conditions and to be installed in a method suitable to the location.

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Types of Underground Water Supply Pipes

The right type of pipe for underground water transport is dependent on factors such as the installation location, local regulations, and more'the answer is extremely context-dependent and should be based on the requirements of the specific application. 

Below, we run through some of the most common underground water pipe materials and their performance characteristics, drawbacks, and benefits for water supply uses.

1. Copper

Copper piping has been used in plumbing and water supply applications for years because it resists corrosion and protects water quality. Copper pipes can withstand high temperatures and water pressures, as well as be recycled. However, copper is extremely rigid, as well as higher priced than other water supply piping options, making it unsuitable for some applications.

2. Cast Iron

Cast iron piping is still in use in many water transport systems, but it's generally a legacy part of the system and is rarely used in new construction. Despite the heat resistance and noise-dampening properties of cast iron, it's not as suitable for underground water supply as newer materials. Cast iron is not resistant to corrosion, which can compromise the quality of the water supply and damage the integrity of the piping, leading to leaks and breaks. 

3. Galvanized Steel / Lead

Like cast iron, galvanized steel and lead pipe have been used historically for water transport. These materials are problematic for use with water due to their susceptibility to corrosion. When these types of pipes corrode, hazardous materials can enter the water supply and cause severe threats to human health, as made evident by the Flint water crisis. 

4. PVC

Polyvinyl chloride (PVC) is one of the most common types of piping, and it can be used for underground water supply in some applications. PVC is generally inexpensive and is a reliable, durable material. It is rigid, resists corrosion, and can have a lifespan of over 100 years.

PVC piping is joined via either threaded fittings or solvent welding (a gluing process). Fusible PVC® is a newcomer to the market and is joined through a specialized thermal butt fusion process, similar to that used for HDPE pipe.

The use of PVC for underground transport of potable water is restricted in some areas, due to concerns about the potential for chemicals to leach into the water. The material currently meets the American Water Works Association (AWWA) requirements for use with potable water, but certain states relegate its use to non-potable applications, such as underground irrigation.

5. HDPE

High-density polyethylene (HDPE) pipe is a good choice for underground water lines because of how the pipe is connected. Rather than using joints, which can leak, or glues and cement, which can degrade over time, HDPE pipe is connected via plastic fusion. In thermal butt fusion, a common fusion method, the pipe is aligned end to end and then high heat is applied, melting the pipes together seamlessly. HDPE is extremely durable, with a lifespan of upwards of 100 years.

Like other non-metal pipe materials, it is resistant to corrosion; unlike other materials, HDPE is flexible. This is beneficial as it can increase resistance to shifting soils due to environmental conditions or even events such as earthquakes. This flexibility also allows for trenchless installation methods. 

HDPE can be installed using any of a variety of methods, not just drop burial or open trench installation. This makes it more versatile than most other pipe materials suitable for underground water supply. HDPE piping can be installed via sliplining or horizontal directional drilling, which may in some cases be the best, most cost-effective installation method.

Contact the HDPE Pipe Specialists at US FUSION

For your underground water supply needs, contact US Fusion. Our HDPE pipe offerings are suitable for underground water transport, offering leak-free performance, corrosion resistance, and a long lifespan. We're able to install HDPE pipe using a variety of fusion techniques, including butt fusion, saddle fusion, socket fusion, and electrofusion, and can employ trenchless and trench installation methods. 

Choosing Between HDPE and PVC – A Detailed Guide

HDPE and PVC pipe have several similarities, but there are important differences that you should understand when choosing a product. At Piedmont Plastics, we want you to have the right plastic for your specific application, and that's why we want to point out these differences.

Both PVC and HDPE are durable and lightweight options for piping in residential and commercial buildings. They carry a low risk of leaks, can carry gas and liquid, and can be used underground and in the water. Both are corrosion-proof and resistant to bacteria and chemical buildup as well. Yet, despite these similarities, distinct differences can dictate which choice is best for your needs.

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Differences Between PVC & HDPE

PVC and HDPE have some distinct differences. In general, HDPE is a flexible, strong, and impermeable plastic. PVC is also strong but less flexible and more prone to cracking and failure.

Both pipes can handle standard water pressure surges common in pipelines. However, with PVC, the pipe can handle 100 psi above its pressure class. With HDPE, the pipe can withstand twice the pressure class. In addition, PVC can handle 5.5 feet per second of flow rate before changing its water pressure rating, while HDPE can handle 14 feet per second. Overall, HDPE is 2,500 more resistant to cracking and failure due to water hammer and fatigue.

PVC has a higher pressure class for static water, but HDPE has a higher working pressure rating. In addition, when creating pipe systems, HDPE has a greater bend radius, so it works well for applications that require a curved or bent design.


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These two materials also vary in how they are joined. For example, HDPE is joined with heat fusion, while PFC must have a spigot or bell joint with cement. This means HDPE has less of a risk of leaks at the joints.

Finally, HDPE is more durable under extreme conditions. Unlike PVC, it is completely UV resistant and can be installed in extreme temperatures ranging from -40 to 140 degrees. It also has a service life of over a century.

Different Applications of PVC & HDPE Pipe

While the most common use of HDPE and PVC pipe is plumbing, these products have additional applications:

Common HDPE Applications

Common PVC Applications

  • Water mains

  • Chemical transfers

  • Stormwater drainage

  • Sewage

  • Household plumbing

  • Irrigation

  • Underwater Piping

  • Exhust fumes

Chemical Resistance and Compatability

HDPE and PVC differ in their resistance to certain chemicals. They have the same chemical resistance for the following:

Acetic acid, Ammonium Sulfate, Ammonium Hydroxide, Borax, Calcium hypochlorite, Ferrous sulfate, Hydrochloric acid, Hypochlorous acid, Phosphoric acid, Sodium bicarbonate, Sodium carbonate, Sodium chloride, Sulfur, Urine, Water, and Saltwater.

Some chemicals had distinct differences. These include:

  • Chlorine at 50+ ppm: PVC is more resistant

  • Nitric acid: HDPE is more resistant

  • Lubricating oil: HDPE is more resistant

  • Sodium HypoChlorite: PVC is more resistant

  • Sulfuric Acid: HDPE is more resistant at most concentrations

Which Is More Cost -Effective: HDPE or PVC?

Even though HDPE is more durable and flexible than PVC and lasts longer without degradation, it costs a little more than its competition. However, when considering cost-effectiveness, you must look beyond the purchase price.

With HDPE, you don't have to use cement to join pieces. Because it is joined with heat, the process requires minimal wait time. As a result, you do not have to wait for the cement to cure, and you can use your new pipes more quickly.

HDPE is also more cost-effective to transport. You do not have to protect it from sunlight as you do with PVC because it is UV resistant. This combination of less cost and time to install and less cost for transportation helps counter the higher purchase cost.

Finally, HDPE will last longer than PVC in most applications. Not having to replace and repair pipes as often adds up to major cost savings. In light of these factors, HDPE is typically the more cost-effective option.

Get Expert Guidance

If you are curious about whether to choose PVC or HDPE, the sales professionals at Piedmont Plastics can help. Our knowledgeable team will help you learn more about the benefits and drawbacks of each material so that you can choose the best one for your application. Reach out today.

Contact Us Today!

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