Myth busting: what is metallized paper and exploring some ...

What is metallized paper?

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Metallized paper has a microscopically thin layer of aluminium (approximately 20-30 nm thick) evaporated onto its surface. The layer of aluminum gives the paper a bright, glossy surface which is visually appealing ' meaning it's ideal for packaging and labels.

Despite the addition of the aluminum layer, our products remain a paper material from a technical standpoint ' because the aluminum layer is so thin, it doesn't change the overall composition of the material.

While metallized papers were originally used for packaging because they offered shelf appeal, they also offer other benefits, namely some advantageous barrier properties, excellent resilience and approval for some direct food contact packaging. Metallized paper is  recyclable and an excellent alternative to metallized PET films for brands looking to reduce plastic.

Common misconceptions about metallized paper:

• It's important to know that metallized paper isn't anything like aluminum foil or aluminum paper laminate. Our products retain the texture and tactility of paper, with the addition of the very smooth, silver surface ' imagine a kind of 'mirror effect' on a paper substrate. 

• Metallized paper producers ' like Nissha Metallizing Solutions ' typically aren't printers or converters. We are specialists in our field, and we produce large rolls of metallized paper. Printing and converting functions are carried out by trusted partners on the supply chain who create the packages or labels for end-users.

• We manufacture metallized paper in a single color: silver. It's easy to make any type of metallic hue or shade by printing in transparent inks over the top of our papers, but we don't produce in different colors.

How is metallized paper made?

1. We apply a base varnish to paper to increase gloss level and seal the pores inherent with the paper. The base varnish creates a very smooth surface for us to metalize.

2. After pre-coating, we metallized the paper. A microscopically thin layer of aluminium, approximately 20-30 nanometers thick, is evaporated on paper in a vacuum chamber.

3. When the paper has been metallized, we carry out post-coating and roll-finishing,  which provides a degree of abrasion resistance and a printable surface onto the metallized substrate.

Ever stood in the supermarket wondering if you'or the planet'would be better off if you bought milk in a glass bottle rather than a carton or plastic jug? Or whether it should be a plastic, Styrofoam, or cardboard carton for eggs? Or a can or carton for soup? All packaging decisions involve a tradeoff. Here's what to consider.

Hormone disruptors in food packages

'The sad truth is that food packaging today'whether it's a soda bottle, pizza box, or takeout container'is made with toxic chemicals that are putting the planet and our health at risk,' says Cassie Huang, a consumer health project manager at the Environmental Defense Fund.

'There are over 12,000 food-contact chemicals,' notes Huang. 'They might be added to packaging for functionality, like to make a material water- or oil-resistant. Toxic chemicals could also be used earlier in the supply chain, like in cleaning solutions used on manufacturing equip­ment.'

So even if you could buy a container that's free of concerning chemicals'which is next to impossible'your food may have already picked up those chemicals from food processing equipment or storage containers or some other source.

The problem: Some of those 12,000 food-contact chemicals are hormone disruptors'that is, they can turn on, turn off, or alter the signals sent by your body's hormones.

Flexible plastics (like bags, squeezable pouches, and wraps) may contain phthalates. Plastic clamshells may contain phthalates or PFAS.

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A few key examples of hormone disruptors, all of which can leach into food from packaging:

Bisphenols like BPA

Bisphenol A (BPA) is used to make poly­carbonate, a ubiquitous hard plastic, and is added to some epoxy resins that line metal cans, jar lids, and bottle caps. Bisphenols are also used to coat thermal receipt paper, where it isn't bound to the paper and can easily migrate to anything'your hand, for instance'that touches it.

BPA has been linked to health issues like behavioral problems and impaired learning in children, early puberty, infertility in women, and lower sperm count in men.

For more information, please visit Herofu.

PFAS

Per- and polyfluoroalkyl substances are a class of more than 4,000 chemicals that are used in cosmetics, nonstick cookware, waterproof clothing, and more. In food packaging, PFAS are often used to make paperboard oil- and water-resistant. They're also used in some plastic containers and plastic linings along the food supply chain.

'PFAS are forever chemicals, because they persist in the environment,' says Huang.

'When you toss that brown paperboard takeout container, those chemicals have a second life and leach into the environment, contaminating our water and soil.'

PFAS have been linked to some cancers, immune suppression, high cholesterol, thyroid hormone disruption, and high blood pressure during pregnancy.

Phthalates (THAL-ates)

They make plastics flexible and are widely used in shower curtains, cosmetics, IV tubes, food processing equipment, and food packaging.

Phthalates have been linked to problems like lower IQ in children, lower sperm count in men, and lower success rates in women undergoing in vitro fertilization.

The pros and cons of food packages for the planet

A perfect planet-friendly food package wouldn't generate greenhouse gases or cause air pollution. It would be made with a minimal amount of water and no hazardous chemicals. To minimize food waste, it would protect its contents from light, air, and pathogens. You could use it over and over, and it could be recycled when you're done with it. 

That package doesn't exist. Here are the ones that do.

Plastic

Pros:

• Comes in many varieties    
• Doesn't break easily    
• Lightweight (cheap and requires less fuel to transport)    

Cons:

• Made from ethane (a byproduct of fracking)
• Over 90 percent of plastic isn't recycled, so it ends up in landfills, incinerated, or as litter on land or water
• Breaks down into microplastics, which contaminate our oceans, water, soil, and food

Cartons

Pros:

• Lightweight and packable (cheap and requires less fuel to transport)
• Often resealable, which helps cut down on food waste

Cons:

• Not recycled in many areas
• Paperboard in cartons is made by cutting down trees (which absorb greenhouse gases), not from recycled paper or cardboard

Tin or aluminum cans

Pros:

• Keeps food safe and maintains quality over the long haul, which helps reduce food waste
• Endlessly recyclable    
• Typically made using recycled metal

Cons:

• To manufacture new cans, metals must be extracted from the earth, smelted, rolled into sheets, and formed into the right shape, which requires a lot of (typically fossil fuel) energy

Glass

Pros:

• Usually reusable
• Endlessly recyclable    
• Companies can curb energy demands and greenhouse gas emissions by mixing recycled glass with new glass made from sand and other raw materials

Cons:

• The furnaces that melt sand and other raw materials to make molten glass run at very high temperatures, which requires a lot of (typically fossil fuel) energy
• Thicker and heavier than other packaging, requiring more fuel to transport

How to choose a better food package

Confused? These tips may help:

1. Avoid polystyrene (also known as Styrofoam).

'It's incredibly toxic to make and recycle,' says Lynn Hoffman, co-president of Eureka Recycling in Minneapolis. Buy eggs in cardboard instead. Get your meat and seafood at the counter, not in the prepackaged Styro­foam trays from the refrigerator case. And when you eat out, bring your own container for leftovers.

2. Minimize plastic.

'My goal is to avoid plastic whenever I can,' says Judith Enck, president of Beyond Plastics, a project at Vermont's Bennington College that aims to end plastic pollution. That may mean fewer choices or more prep work.

'I just buy a head of lettuce instead of the fancy greens that come in plastic,' says Enck. 'And I don't buy pre-cut fruit in plastic containers.'

3. Reuse glass.

Glass requires more energy than other materials to make and transport, but it likely contains the fewest chemicals of concern and is recyclable forever. Reuse those empty jars as many times as you can. When you're done, recycle them.

4. Avoid the can con.

''Free from X' claims don't necessarily mean you're in the clear,' says Huang. For example, 'there are BPA-free cans, but they may contain a replacement chemical that could be just as harmful. That's why companies need to make sure they're replacing with safer chemicals.'

Use glass or ceramic in the microwave.

'Don't heat food in plastic containers, even so-called microwave safe ones,' says Huang. 'Chemicals like BPA are more likely to migrate out of the container when heated.'

5. Go package-free.

'It's nearly impossible to avoid hormone disruptors in food packaging, so choose the package-free option as often as you can,' says Huang.

'For example, drink your coffee at the coffee shop instead of getting a disposable cup.' (Many places will serve you in a mug.) At a restaurant, bring your own reusable containers to take home leftovers. And at the supermarket, buy dry beans (to skip the can) and pick unpackaged produce.

How we can make packaging safe

'It shouldn't be up to consumers to figure out whether or not their food packaging is safe,' says Huang.

'Companies need to clean up their acts, work with their supply chains, and ensure that their customers can trust them to provide safer and more sustainable packaging options.'
And the government should step up and ban harmful chemicals from coming in contact with our food.

To see which chemicals might contaminate which packages, check out the Environmental Defense Fund's database.

Are you interested in learning more about Metalized Paper? Contact us today to secure an expert consultation!