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How Electronic Components Work

How Electronic Components Work

How Electronic Components Work

Electronic gadgets have become an integral part of our lives. They have made our lives more comfortable and convenient. From aviation to medical and healthcare industries, electronic gadgets have a wide range of applications in the modern world. In fact, the electronics revolution and the computer revolution go hand in hand.

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Most gadgets have tiny electronic circuits that can control machines and process information. Simply put, electronic circuits are the lifelines of various electrical appliances. This guide explains in detail about common electronic components used in electronic circuits and how they work.

In this article I will provide an overview on electronic circuits.  Then I will provide more information on 7 different types of components.  For each type I'll discuss the composition, how it works, and the function & significance of the component.

  1. Capacitor
  2. Resistor
  3. Diode
  4. Transistor
  5. Inductor
  6. Relay
  7. Quartz Crystal

Electronic Circuit Overview

An electronic circuit is a structure that directs and controls electric current to perform various functions including signal amplification, computation, and data transfer. It comprises several different components such as resistors, transistors, capacitors, inductors, and diodes. Conductive wires or traces are used to connect the components to each other. However, a circuit is complete only if it starts and ends at the same point, forming a loop.

The Elements of an Electronic Circuit

The complexity and the number of components in an electronic circuit may change depending on its application. However, the simplest circuit consists of three elements, including a conducting path, a voltage source, and a load.

Element 1: Conducting Path

The electric current flows through the conducting path. Though copper wires are used in simple circuits, they are rapidly being replaced by conductive traces. Conductive traces are nothing but copper sheets laminated onto a non-conductive substrate. They are often used in small and complex circuits such as Printed Circuit Boards (PCB).

Element 2: Voltage Source

The primary function of a circuit is to allow electric current to pass through it safely. So, the first key element is the voltage source. It is a two-terminal device such as a battery, generators or power systems that provide a potential difference (voltage) between two points in the circuit so that current can flow through it.

Element 3: Load

A load is an element in the circuit that consumes power to perform a particular function. A light bulb is the simplest load. Complex circuits, however, have different loads such as resistors, capacitors, transistors, and transistors.

Electronic Circuit Facts

Fact 1: Open Circuit

As mentioned before, a circuit must always form a loop to allow the current to flow through it. However, when it comes to an open circuit, the current can’t flow as one or more components are disconnected either intentionally (by using a switch) or accidentally (broken parts). In other words, any circuit that does not form a loop is an open circuit.

Fact 2: Closed Circuit

A closed circuit is one that forms a loop without any interruptions. Thus, it is the exact opposite of an open circuit. However, a complete circuit that doesn’t perform any function is still a closed circuit. For example, a circuit connected to a dead battery may not perform any work, but it is still a closed circuit.

Fact 3: Short Circuit

In the case of short-circuit, a low-resistance connection forms between two points in an electric circuit. As a result, the current tends to flow through this newly formed connection rather than along the intended path. For example, if there is a direct connection between the battery’s negative and positive terminal, the current will flow through it rather than passing through the circuit.

However, short circuits usually lead to serious accidents as the current can flow at dangerously high levels. Hence, a short circuit can damage electronic equipment, cause batteries to explode, and even start a fire in commercial and residential buildings.

Fact 4: Printed Circuit Boards (PCBs)

Most electronic appliances require complex electronic circuits. That’s why designers have to arrange tiny electronic components on a circuit board. It comprises a plastic board with connecting copper tracks on one side and lots of holes to affix the components. When the layout of a circuit board is printed chemically onto a plastic board, it is called a printed circuit board or PCB.

Fact 5: Integrated Circuits (ICs)

Though PCBs can offer a lot of advantages, most modern instruments such as computers and mobiles require complex circuits, having thousands and even millions of components. That’s where integrated circuits come in. They are the tiny electronic circuits that can fit inside a small silicon chip. Jack Kilby invented the first integrated circuit in at Texas Instruments. The sole purpose of ICs is to increase the efficiency of the electronic devices, while reducing their size and manufacturing cost. Over the years, integrated circuits have become increasingly sophisticated as technology continues to evolve. That’s why personal computers, laptops, mobiles phones, and other consumer electronics are getting cheaper and better by the day.

Electronic Components

Thanks to modern technology, electronic circuit building process has been completely automated, especially for building ICs and PCBs. The number and arrangement of components in a circuit may vary depending on its complexity. However, it is built using a small number of standard components.

The following components are used to construct electronic circuits.

Component 1: Capacitor

Capacitors are widely used to build different types of electronic circuits. A capacitor is a passive two-terminal electrical component that can store energy in an electric field electrostatically. In simple terms, it works as a small rechargeable battery that stores electricity. However, unlike a battery, it can charge and discharge in the split of a second.

A. Composition

Capacitors come in all shapes and sizes, but they usually have the same primary components. There are two electrical conductors or plates separated by a dielectric or insulator stacked between them. Plates are composed of conducting material such as thin films of metal or aluminum foil. A dielectric, on the other hand, is a non-conducting material such as glass, ceramic, plastic film, air, paper, or mica. You can insert the two electrical connections protruding from the plates to fix the capacitor in a circuit.

B. How Does It Work?

When you apply a voltage over the two plates or connect them to a source, an electric field develops across the insulator, causing one plate to accumulate positive charge while negative charge gets collected on the other. The capacitor continues to hold its charge even if you disconnect it from the source. The moment you connect it to a load, the stored energy will flow from the capacitor to the load.

Capacitance is the amount of energy stored in a capacitor. The higher the capacitance, the more energy it can store. You can increase the capacitance by moving the plates closer to each other or increasing their size. Alternatively, you can also enhance the insulation qualities to increase the capacitance.

C. Function and Significance

Though capacitors look like batteries, they can perform different types of functions in a circuit such as blocking direct current while allowing alternating current to pass or smooth the output from a power supply. They are also used in electric power transmission systems to stabilize voltage and power flow. One of the most significant functions of a capacitor in the AC systems is power factor correction, without which you can’t provide sufficient amount of starting torque to single phase motors.

Filters Capacitor Applications

If you are using a microcontroller in a circuit to run a specific program, you don’t want its voltage to drop as that will reset the controller. That’s why designers use a capacitor. It can supply the microcontroller with the necessary power for a split second to avoid a restart. In other words, it filters out the noise on the power line and stabilizes the power supply.

Hold-Up Capacitor Applications

Unlike a battery, a capacitor releases its charge rapidly. That’s why it is used to provide power to a circuit for a short while. Your camera batteries charge the capacitor attached to the flash gun. When you take a flash photograph, the capacitor releases its charge in a split second to generate a flash of light.

Timer Capacitor Applications

In a resonant or time-dependent circuit, capacitors are used along with a resistor or inductor as a timing element. The time required to charge and discharge a capacitor determines the operation of the circuit.

Component 2: Resistor

A resistor is a passive two-terminal electrical device that resists the flow of current. It is probably the simplest element in an electronic circuit. It is also one of the most common components as resistance is an inherent element of nearly all electronic circuits. They are usually color-coded.

A. Composition

A resistor is not a fancy device at all because resistance is a natural property possessed by almost all conductors. So, a capacitor consists of a copper wire wrapped around an insulating material such as a ceramic rod. The number of turns and the thinness of copper wire are directly proportional to the resistance. The higher the number of turns and thinner the wire, the higher the resistance.

You can also find resistors made of a spiral pattern of a carbon film. Hence, the name carbon film resistors. They are designed for lower-power circuits because carbon film resistors are not as precise as their wire-wound counterparts. However, they are cheaper than wired resistors. Wire terminals are attached to the both ends. As resistors are blind to the polarity in a circuit, the current can flow through in either direction. So, there is no need to worry about attaching them in a forward or a backward direction.

B. How Does It Work?

A resistor may not look like much. One may think it doesn’t do anything except consume power. However, it performs a vital function: controlling the voltage and the current in your circuit. In other words, resistors give you control over the design of your circuit.

When electric current starts flowing through a wire, all the electrons start moving in the same direction. It’s just like water flowing through a pipe. Less amount of water will flow through a thin pipe because there is less room for its movement.

Similarly, when the current passes through a thin wire in a resistor, it becomes progressively harder for the electrons to wiggle through it. In short, the number of electrons flowing through a resistor goes down as the length and thinness of the wire increases.

C. Function and Significance

Resistors have plenty of applications, but the three most common ones are managing current flow, dividing voltage, and resistor-capacitor networks.

Limiting the Flow of Current

If you don’t add resistors to a circuit, the current will flow at dangerously high levels. It can overheat other components and possibly damage them. For example, if you connect an LED directly to a battery, it would still work. However, after some time the LED will heat up like a fireball. It will eventually burn as LEDs are less tolerant to heat.

But, if you introduce a resistor in the circuit, it will reduce the flow of current to an optimal level. Thus, you can keep the LED on longer without overheating it.

Dividing Voltage

Resistors are also used to reduce the voltage to the desired level. Sometimes, a particular part of a circuit such as a microcontroller may need a lower voltage than the circuit itself. This is where a resistor comes in.

Let’s say your circuit runs off of a 12V battery. However, the microcontroller needs only a 6V supply. So, to divide the voltage in half, all you have to do is place two resistors of equal resistance value in series. The wire in between the two resistors will have halved the voltage of your circuit where the microcontroller can be attached. Using appropriate resistors, you can lower the voltage within the circuit to any level.

Resistor-Capacitor Networks

Resistors are also used in combination with capacitors to build ICs that contain resistor-capacitor arrays in a single chip. They are also known as RC filters or RC networks. They are often used to suppress electromagnetic Interference (EMI) or Radio Frequency Interference (RFI) in various instruments, including input/output ports of computers and laptops, Local Area Networks (LANs), and Wide Area Networks (WANs), among others. They are also used in machine tools, switchgears, motor controllers, automated equipment, industrial appliances, elevators, and escalators.

Component 3: Diode

A diode is a two-terminal device that allows electric current to flow in only one direction. Thus, it is the electronic equivalent of a check valve or a one-way street. It is commonly used to convert an Alternating Current (AC) into a Direct Current (DC). It is made either of a semiconductor material (semiconductor diode) or vacuum tube (vacuum tube diode). Today, however, most diodes are made from semiconductor material, particularly silicon.

A. Composition

As mentioned earlier, there are two types of diodes: vacuum diodes and semiconductor diodes. A vacuum diode consists of two electrodes (cathode and anode) placed inside a sealed vacuum glass tube. A semiconductor diode comprises p-type and n-type semiconductors. It is, therefore, known as a p-n junction diode. It is usually made of silicon, but you can also use germanium or selenium.

B. How Does It Work?

Vacuum Diode

When the cathode is heated by a filament, an invisible cloud of electrons, called space charge, forms in the vacuum. Though electrons are emitted from the cathode, the negative space charge repels them. As electrons can’t reach the anode, no current flows through the circuit. However, when the anode is made positive, the space charge vanishes. As a result, current starts flowing from the cathode to the anode. Thus, electric current within the diode flows only from the cathode to the anode and never from the anode to the cathode.

P-N Junction Diode

A p-n junction diode comprises p-type and n-type semiconductors of silicon. The p-type semiconductor is usually doped with boron, leaving holes (positive charge) in it. The n-type semiconductor, on the other hand, is doped with antimony, adding a few extra electrons (negative charge) in it. So, electric current can flow through both semiconductors.

When you put p-type and n-type blocks together, the extra electrons from the n-type combine with the holes in the p-type, creating a depletion zone without any free electrons or holes. In short, current can no longer pass through the diode.

When you connect the battery’s negative terminal to the n-type silicon and the positive terminal to p-type (forward-bias), current starts to flow as electrons and holes can now move across the junction. However, if you reverse the terminals (reverse-bias), no current flows through the diode because holes and electrons are pushed away from each other, widening the depletion zone. So, just like a vacuum diode, a junction diode can also allow current to pass in one direction only.

C. Function and Significance

Though diodes are one of the simplest components in an electronic circuit, they have unique applications across industries.

AC to DC Conversion

The most common and important application of a diode is the rectification of AC power to DC power. Usually, a half-wave (single diode) or a full-wave (four diodes) rectifier is used to convert AC power into DC power, particularly in household power supply. When you pass AC power supply through a diode, only half the AC waveform passes through it. As this voltage pulse is used to charge the capacitor, it produces steady and continuous DC currents without any ripples. Different combinations of diodes and capacitors are also used to build various types of voltage multipliers to multiply a small AC voltage into high DC outputs.

Bypass Diodes

Bypass diodes are often used to protect solar panels. When the current from the rest of the cells passes through a damaged or dusty solar cell, it causes overheating. As a result, the overall output power decreases, creating hot spots. The diodes are connected parallel to the solar cells to protect them against this overheating problem. This simple arrangement limits the voltage across the bad solar cell while allowing the current to pass through undamaged cells to the external circuit.

Voltage Spike Protection

When the power supply is suddenly interrupted, it produces a high voltage in most inductive loads. This unexpected voltage spike can damage the loads. However, you can protect expensive equipment by connecting a diode across the inductive loads. Depending on the type of security, these diodes are known by many names including snubber diode, flyback diode, suppression diode, and freewheeling diode, among others.

Signal Demodulation

They are also used in the process of signal modulation because diodes can remove the negative element of an AC signal efficiently. The diode rectifies the carrier wave, turning it into DC. The audio signal is retrieved from the carrier wave, a process called audio-frequency modulation. You can hear the audio after some filtering and amplification. Hence, diodes are commonly found in radios to extract the signal from the carrier wave.

Reverse Current Protection

Reversing polarities of a DC supply or incorrectly connecting the battery can cause a substantial current to flow through a circuit. Such a reverse connection can damage the connected load. That’s why a protective diode is connected in series with the positive side of the battery terminal. The diode becomes forward-biased in the case of correct polarity and the current flows through the circuit. However, in the event of a wrong connection, it becomes reverse-biased, blocking the current. Thus, it can protect your equipment from potential damage.

Component 4: Transistor

One of the most crucial components of an electronic circuit, transistors have revolutionized the field of electronics. These tiny semiconductor devices with three terminals have been around for more than five decades now. They are often used as amplifiers and switching devices. You can think of them as relays without any moving parts because they can turn something ‘on’ or ‘off’ without any movement.

A. Composition

In the beginning, Germanium was used to build transistors which were extremely temperature-sensitive. Today, however, they are made from Silicon, a semiconductor material found in the sand because Silicon transistors are much more temperature-tolerant and cheaper to manufacture. There are two different types of Bipolar Junction Transistors (BJT), NPN and PNP. Each transistor has three pins called Base (b), collector (c), and emitter (e). NPN and PNP refer to the layers of semiconductor material used to make the transistor.

B. How Does It Work?

When you sandwich a p-type silicon slab between two n-type bars, you get an NPN transistor. The emitter is attached to one n-type, while the collector is attached to the other. The base is attached to the p-type. The surplus holes in the p-type silicon act as barriers, blocking the flow of the current. However, if you apply a positive voltage to the base and the collector and negatively charge the emitter, electrons start flowing from the emitter to the collector.

The arrangement and number of p-type and n-type blocks remain inverted in a PNP transistor. In this type of transistor, one n-type is sandwiched between two p-type blocks. As voltage allocation is different, a PNP transistor works differently. An NPN transistor requires a positive voltage to the base, while a PNP requires a negative voltage. In short, the current must flow away from the base to turn a PNP transistor on.

C. Function and Significance

Transistors function as both, switches and amplifiers in most electronic circuits. Designers often use a transistor as a switch because unlike a simple switch, it can turn a small current into a much larger one. Though you can use a simple switch in an ordinary circuit, an advanced circuit may need varying amounts of currents at different stages.

Transistors in Hearing Aids

One of the most well-known applications of transistors is the hearing aid. Usually, a small microphone in the hearing aid picks up the sound waves, converting them into fluctuating electrical pulses or currents. When these currents pass through a transistor, they are amplified. The amplified pulses then pass through a speaker, converting them into sound waves once again. Thus, you can hear a substantially louder version of the surrounding noise.

Transistors in Computers and Calculators

We all know that computers store and process information using the binary language of “zero” and “one.” However, most people don’t know that transistors play a critical role in making something called logic gates, which are the backbones of computer programs. Transistors are often hooked up with logic gates to build a unique piece of an arrangement called a flip-flop. In this system, the transistor remains ‘on’ even if you remove the base current. It now flips on or off whenever new current passes through it. Thus, a transistor can store a zero when it’s off or a one when it’s on, which is the working principle of computers.

Darlington Transistors

A Darlington transistor is made of two PNP or NPN polar junction transistors placed together. It is named after its inventor Sidney Darlington. The sole purpose of a Darlington transistor is to deliver a high current gain from a low base current. You can find these transistors in instruments that require a high current gain at a low frequency such as power regulators, display drivers, motor controllers, light and touch sensors, alarm systems, and audio amplifiers.

IGBT and MOSFET Transistors

The Insulated-Gate Bipolar Transistor (IGBT) transistors are often used as amplifiers and switches in various instruments including electric cars, trains, refrigerators, air-conditioners, and even stereo systems. On the other hand, Metal-Oxide-Semiconductor Field-Effect Transistors (MOSFET) are commonly used in integrated circuits to control a device’s power levels or for storing data.

Component 5: Inductor

An inductor, also known as a reactor, is a passive component of a circuit having two terminals. This device stores energy in its magnetic field, returning it to the circuit whenever required. It was discovered that when two inductors are placed side by side without touching, the magnetic field created by the first inductor affects the second inductor. It was a crucial breakthrough that led to the invention of the first transformers.

A. Composition

It is probably the simplest component, comprising just a coil of copper wire. The inductance is directly proportional to the number of turns in the coil. Sometimes, however, the coil is wound around a ferromagnetic material such as iron, laminated iron, and powdered iron to increase the inductance. The shape of this core can also increase the inductance. Toroidal (donut-shaped) cores provide better inductance compared to solenoidal (rod-shaped) cores for the same number of turns. Unfortunately, it is difficult to join inductors in an integrated circuit, so they are usually replaced by resistors.

B. How Does It Work?

Whenever the current passes through a wire, it creates a magnetic field. However, the unique shape of the inductor leads to the creation of a much stronger magnetic field. This powerful magnetic field, in turn, resists alternating current, but it lets direct current flow through it. This magnetic field also stores energy.

Take a simple circuit comprising a battery, a switch, and a bulb. The bulb will glow brightly the moment you turn the switch on. Add an inductor to this circuit. As soon you turn the switch on, the bulb changes from bright to dim. On the other hand, when the switch is turned off, it becomes very bright, just for a fraction of a second before turning off completely.

As you turn the switch on, the inductor starts using the electricity to create a magnetic field, temporarily blocking the current flow. But, only DC current passes through the inductor as soon as the magnetic field is complete. That’s why the bulb changes from bright to dim. All this time, the inductor stores some electrical energy in the form of magnetic field. So, when you turn the switch off, the magnetic field keeps the current in the coil steady. Thus, the bulb burns brightly for a while before turning off.

C. Function and Significance

Though inductors are useful, it is difficult to incorporate them into electronic circuits due to their size. As they are bulkier compared to other components, they add a lot of weight and occupy plenty of space. Hence they are usually replaced by resistors in integrated circuits (ICs). Still, inductors have a wide range of industrial applications.

Filters in Tuned Circuits

One of the most common applications of inductors is to select the desired frequency in tuned circuits. They are used extensively with capacitors and resistors, either in parallel or series, to create filters. The impedance of an inductor increases as the frequency of signal increases. Thus, a stand-alone inductor can only act as a low-pass filter. However, when you combine it with a capacitor, you can create a notched filter because the impedance of a capacitor decreases as the frequency of signal increase. So, you can use different combinations of capacitors, inductors, and resistors to create various types of filters. They are found in most electronics including televisions, desktop computers, and radios.

Inductors as Chokes

If an alternate current flows through an inductor, it creates an opposite current flow. Thus, it can convert an AC supply into a DC. In other words, it chokes the AC supply but allows the DC to pass through it, hence the name ‘choke.’ Usually, they are found in power supply circuits that need to convert AC supply to DC supply.

Ferrite Beads

A ferrite bead or ferrite choke is used to suppress high-frequency noise in electronic circuits. Some of the common uses of ferrite beads include computer cables, television cables, and mobile charge cables. These cables can, sometimes, act as antennas, interloping with audio and video output of your television and computer. So, inductors are used in ferrite beads to reduce such radio frequency interference.

Inductors in Proximity Sensors

Most proximity sensors work on the principle of inductance. An inductive proximity sensor comprises four parts including an inductor or coil, an oscillator, a detection circuit and an output circuit. The oscillator generates a fluctuating magnetic field. Whenever an object comes into the proximity of this magnetic field, eddy currents start to build up, reducing the sensor’s magnetic field.

The detection circuit determines the strength of the sensor, while output circuit triggers the appropriate response. Inductive proximity sensors, also called contactless sensors, are cherished for their reliability. They are used at traffic lights to detect the traffic density and also as parking sensors in cars and trucks.

Induction Motors

An induction motor is probably the most common example of the application of inductors. Usually, in an induction motor, inductors are placed in a fixed position. In other words, they are not allowed to align with the nearby magnetic field. An AC power supply is used to create a rotating magnetic field which then rotates the shaft. The power input controls the speed of rotation. Hence, inductions motors are often used in fixed speed applications. The induction motors are very reliable and robust because there is no direct contact between the motor and the rotor.

Transformers

As mentioned earlier, the discovery of inductors led to the invention of transformers, one of the fundamental components of power transmission systems. You can create a transformer by combining the inductors of a shared magnetic field. They are usually used to increase or decrease voltages of the power lines to the desired level.

Energy Storage

Just like a capacitor, an inductor can also store energy. However, unlike a capacitor, it can store energy for a limited time. As the energy is stored in a magnetic field, it collapses as soon as the power supply is removed. Still, inductors function as reliable energy storage device in switch mode power supply such as desktop computers.

Component 6: Relay

A relay is an electromagnetic switch that can open and close circuits electromechanically or electronically. You need a relatively small current to operate a relay. Usually, they are used to regulate low currents in a control circuit. However, you can also use relays to control high electric currents. A relay is the electrical equivalent of a lever. You can switch it on with a small current to turn on (or leverage) another circuit using large current. Relays are either electromechanical relays or solid-state relays.

A. Composition

An Electromechanical Relay (EMR) comprises a frame, coil, armature, spring, and contacts. The frame supports various parts of the relay. The armature is the moving part of a relay switch. A coil (mostly copper wire), wound around a metal rod generates a magnetic field that moves the armature. Contacts are the conducting parts that open and close the circuit.

A Solid-State Relay (SSR) consists of an input circuit, a control circuit, and an output circuit. The input circuit is the equivalent of a coil in an electromechanical relay. The control circuit acts as a coupling device between input and output circuits, while the output circuit performs the same function as the contacts in an EMR. Solid-state relays are becoming increasingly popular as they are cheaper, faster, and reliable compared to electromechanical relays.

B. How Does It Work?

Whether you are using an electromechanical relay or a solid-state relay, it is either a Normally Closed (NC) or a Normally Opened (NO) relay. In case of an NC relay, the contacts remain closed when there is no power supply. However, in a NO relay, the contacts remain open when there is no power supply. In short, whenever current flows through a relay, the contacts will either open or close shut.

In an EMR, power supply energizes the relay coil, creating a magnetic field. The magnetic coil attracts a ferrous plate mounted on the armature. When the current stops, the armature is released into its resting position by spring action. An EMR can also have single or multiple contacts within a single package. If a circuit uses only one contact, it is called a Single Break (SB) circuit. A Double Break Circuit (DB), on the other hand, comes with tow contacts. Usually, single break relays are used to control low power devices such as indicator lamps, while double break contacts are used to regulate high-power devices such as solenoids.

When it comes to operating an SSR, you need to apply a voltage higher than the specified pickup voltage of the relay to activate the input circuit. You have to apply a voltage less than the stipulated minimum dropout voltage of the relay to deactivate the input circuit. Control circuit transfers the signal from the input circuit to the output circuit. The output circuit switches on the load or performs the desired action.

C. Function and Significance

As they can control a high current circuit by a low current signal, most control processes use relays as the primary protection and switching devices. They can also detect fault and irregularities occurring in the power distribution systems. Typical applications include telecommunication, automobiles, traffic control systems, home appliances, and computers among others.

Protective Relays

Protective relays are used to trip or isolate a circuit if any irregularities are detected. Sometimes, they can also set off alarms when a fault is detected. Types of protection relays depend on their function. For example, an overcurrent relay is designed to identify the current exceeding a predetermined value. When such current is detected, the relay operates tripping a circuit breaker to protect the equipment from potential damage.

A distance relay or impedance relay, on the other hand, can detect abnormalities in the ratio of current and voltage rather than monitoring their magnitude independently. It swarms into action when the V/I ratio falls below a predetermined value. Usually, protective relays are used to protect equipment such as motors, generators, and transformers, and so on.

Automatic Reclosing Relay

An automatic reclosing relay is designed to cause multiple reclosures of a circuit breaker that is already tripped by a protective relaying. For example, when there is a sudden voltage drop, the electrical circuit in your home may experience several brief power outages. These outages occur because a reclosing relay is trying to switch on the protective relay automatically. If it succeeds the power supply will be restored. If not, there will be a complete blackout.

Thermal Relays

The thermal effect of electrical energy is the working principle of a thermal relay. In short, it can detect the rise the ambient temperature and switch on or off a circuit accordingly. It consists of a bimetallic strip which heats up if an overcurrent passes through it. The heated strip bends and closes the No contact, tripping the circuit breaker. The most common application of thermal relay is overload protection of electric motor.

Component 7. Quartz Crystal

Quartz crystals have several applications in the electronics industry. However, they are mostly used as resonators in electronic circuits. Quartz is a naturally occurring form of silicon. However, it is now produced synthetically to meet the growing demand. It exhibits the piezoelectric effect. If you apply physical pressure on one side, the resulting vibrations generate an AC voltage across the crystal. Quartz crystal resonators are available in many sizes according to the required applications.

A. Composition

As mentioned earlier, quartz crystals are either synthetically manufactured or occur naturally. They are often used to make crystal oscillators to create an electrical signal with a precise frequency. Usually, the shape of quartz crystals is hexagonal with pyramids at ends. However, for practical purposes, they are cut into rectangular slabs. The most common types of cutting formats include X cut, Y cut, and AT cut. This slab is placed between two metal plates called holding plates. The outer shape of a quartz crystal or crystal oscillator can be cylindrical, rectangular or square.

B. How Does It Work?

If you apply an alternating voltage to a crystal, it causes mechanical vibrations. The cut and the size of the quartz crystal determine the resonant frequency of these vibrations or oscillations. Thus, it generates a constant signal. Quartz oscillators are cheap and easy to manufacture synthetically. They are available in the range from a few KHz to a few MHz. As they have a higher quality factor or Q factor, crystal oscillators are remarkably stable with respect to time and temperature.

C. Function and Significance

The exceptionally high Q factor enables you to use quartz crystals and the resonant element in oscillators as well as filters in electronic circuits. You can find this highly reliable component in radio frequency applications, as oscillator clock circuits in microprocessor boards, and as a timing element in digital watches as well.

Quartz Watches

The problem with traditional coil spring watches is that you have to keep winding the coil periodically. Pendulum watches, on the other hand, depend on the force of gravity. Thus, they tell time differently at different sea levels and altitudes due to changes in the gravitational force. The performance of quartz watches, however, is not affected by any of these factors. Quartz watches are battery-powered. Usually, a tiny crystal of quartz regulates the gears that control the second, the minute, and the hour hands. As quartz watches use very little energy, the battery can often last longer.

Filters

You can also use quartz crystals in an electronic circuit as filters. They are often used to filter out unwanted signals in radios and microcontrollers. Most basic filters consist of a single quartz crystal. However, advanced filters may comprise more than one crystal to match the performance requirements. These quartz crystal filters are far superior to the ones manufactured using LC components.

Conclusion

From communicating with your loved ones living across continents to making a hot cup of coffee, electronic gadgets touch almost every aspect of our lives. However, what makes these electronic gadgets finish seemingly time-consuming tasks in just a few minutes? Tiny electronic circuits are the foundation of all electronic equipment. Reading about the various components of an electronic circuit will help you understand their function and significance. Do share your suggestions and views about this in the comments section below.

Basic Electronic Components | Sierra Circuits

Does your PCBA house check for component errors?

Electronics is about transforming information into electrical signals and using the high-speed processing capabilities of electronics to perform tasks reliably, repeatedly, and fast. Electronic components and printed circuit boards form the basic parts of an electronic system.

While electronic components process information in form of electrical signals, a printed circuit board is the skeletal structure on which the electronic components are mounted and soldered to hold them together and provide pathways for information to flow between components through PCB traces.

Check out our PCB component sourcing and stocking services to get your electronics to market fast!

PCB traces are metal wires connected between components. These traces are usually copper strips and sometimes aluminum or silver. The material, on which the components and traces are placed, is made of insulator material (dielectric), typically fiberglass impregnated with resin. This dielectric material can be of various kinds depending on the application of the circuit board.

Over the last few decades’ electronics technologies and product development have been growing and rapidly have become more and more complex. Knowledge of electronic components is essential to build successful electronic products.

This article gives an overview of the different types of electronic components. It focuses on the parameters to be considered while selecting an electronic component and gives details about standard sizes and shapes of components. These are essential while designing and manufacturing an electronic product. To learn about failures, read common errors encountered in discrete components.

Some of the most commonly used electronic components are resistors, capacitors, inductors, diodes, LEDs, transistors, crystals and oscillators, electromechanical components like relays and switches, ICs, and connectors. These components have leads/terminals and are available in specific standardized packages, that the designer can choose to suit his application. SMT (surface mount technology) and through-hole are the two types of mounting techniques used to place components on a PCB.

Design for Assembly Handbook

6 Chapters - 50 Pages - 70 Minute Read
What's Inside:
  • Recommended layout for components
  • Common PCB assembly defects
  • Factors that impact the cost of the PCB assembly, including:
    • Component packages
    • Board assembly volumes

Types of electronic devices

Electronic devices can be divided into two major kinds: Passive and Active devices based on their functionality.

Passive devices

Generally, resistors, capacitors, inductors, are specified as passive devices.

Resistors

The resistor is a passive electrical component whose function is to introduce resistance to the flow of electric current in an electrical circuit to limit the current. The magnitude of the opposition to the flow of current is called the resistance of the resistor. A larger resistance value indicates a greater opposition to current flow. The resistance is measured in ohms (Ω), and its equation is as follows.

R=V/I   

The voltage (V), current (I), and resistance (R) are related by Ohm’s law. i.e. V = IR. The higher the resistance R, the lower is the current I for a given voltage V across it. It is a linear device.

Resistors dissipate electrical energy given by P=I² R Watts or Joules/sec.

Resistors are made using different materials such as carbon film, metal film, etc. However, we will concentrate on the most common varieties and their attributes.

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Resistors’ values vary from milliohms to mega ohms and the tolerance of typical resistors varies from 1% to 5%. However, for precision resistor tolerance varies below 1% from 0.1% to 0.001% and hence they are more expensive and are used in analog circuits where precise/reference voltage is needed. Commonly used Resistor are available with maximum power rating of 1/8(0.125W), 1/4W (0.25W), 1/2W (0.5W), 1W, 5W. Based on the values and power ratings, SMD resistors are made in different sizes codes , , , , , . This also includes R-packs resistor network used for pull up /pull down for circuits interfaces.

Different types of resistors by size and form

  • Through-hole resistors
  • Surface-mount resistors SMD/SMT

Different types of resistors by application

  • Common resistor: used in current limiter, setting biases, voltage dividers, pull up, filtering, termination resistors, load resistors, etc.
  • Precision resistor for voltage feedback circuits, voltage references.
  • Current sense resistors
  • Power resistors

Resistor selection parameters

While selecting any resistor in the circuit, the designer needs to consider the following parameters based on the application and real-estate available on the printed circuit board.

  • Resistance value(R),
  • Power (Wattages) dissipated across it,
  • Tolerance (+/- %)
  • Size based on available space on PCB.

Resistor manufacturers: AVX, Rohm, Kemet, Vishay, Samsung, Panasonic TDK, Murata, etc.

Capacitor

The Capacitor is a passive electrical component, whose function is to store electrical energy and deliver it to the circuit when needed. The capacity of a capacitor to store electrical charge is known as the capacitance of that capacitor. It is denoted by (C). The unit of capacitance is Farad (F) and can range from, micro Farad (µF) 1x 10-6 F, Kilo pico Farad (KpF), or nano Farad (nF) 1x 10-9 F to pico Farad (pF) 1x 10-12  F. Typical values range from 1pF to uF.

The various uses of capacitors are:

  • It blocks the flow of DC voltage and permits the flow of AC hence used for coupling of the circuits.
  • It bypasses the unwanted signal frequencies to ground.
  • It is used for phase shifting and for creating time delays.
  • It is also used for filtration, especially in removing ripples from the rectified waveform.
  • It is used to get the tuned frequency.
  • It is used as a motor starter.

Capacitor equation is given as follows;

C=Q/V

Where Q denotes charge and V denotes voltage across the capacitor and C denotes the capacitance.

Since current   i=dq/dt  i.e. rate of change of charge,

Hence, I = C dV/dt 

Therefore, if the voltage across a capacitor is constant, there will be no current flow through the capacitor; and current will only flow across the capacitor if the voltage across it changing with time for example an AC voltage. That is why a capacitor blocks DC signals and allows only AC signals to pass through it when used in the series of the path of the signal.

The energy stored in a capacitor C which has been charged to voltage V is given by

E= 1/2 CV²; where V is in Volts and C in capacitance.

Though the ideal capacitor doesn’t offer resistance and inductance, however in a real capacitor it has a small amount of effective series resistance due to capacitor plates, dielectric material, and terminal leads. Higher ESR increases noise across the capacitor, decreasing filtering effectiveness hence ESR needs to be of smaller value.

A capacitor consists of two parallel plates (conductors) separated by a non-conductive region such as dielectric form a capacitor.

 C=  ε A/d

Where A is an area of the plate, d is spacing between two plates and ε is dielectric permittivity. The dielectric media can be of air, paper, ceramic, plastic, mica, glass, etc.

Different types of capacitors

Capacitors fall into two categories – polarized and non-polarized.

Polarized capacitors can be given positive voltage in only one direction and placed on board in only one direction. Polarized capacitors are electrolytic and tantalum capacitors

Non-polarized is the ceramic capacitor, polyester capacitor, paper capacitor which does not have polarity and can be placed in any direction.

Capacitor selection parameters

While selecting a capacitor in any circuit users need to take care of the following parameters apart from the application/usage.

  • Capacitance value
  • Maximum operating voltage of the capacitor.
  • Tolerance
  • Breakdown voltage
  • Frequency range
  • Equivalent series resistance (ESR)
  • Size

Manufacturers: AVX, Kemet, Vishay, Samsung, Panasonic TDK, Murata, etc.

Inductors

The inductors (also called as a coil or choke) is a passive two-terminal electrical component that stores magnetic energy when an electric current is passed through it. It’s an insulated wire wound into a coil around a core of some material (air, iron, powdered iron, or ferrite material) in a spiral form.

The inductor is denoted by inductance ‘L’ and the measuring unit is Henry (H).  Inductors have values that typically range from 1 µH to mH.

When the time-varying current flows through an inductor, the magnetic field is created which induces an electromotive force (e.m.f.) (voltage) in the inductor. Voltage V, across an inductor of inductance L, is given by:

V = L di/dt

That is, there is a voltage across the inductor only if the current through it is changing; DC produces no voltage through an inductor. In general, inductor blocks the AC and passes the DC.

The energy stored in an inductor with value ‘L’ Henries is given by;

E = 1/2 Li² energy E is in Joules, and I is in ampere.

An ideal inductor has zero resistance and zero capacitance. However, real inductors have a small value resistance associated with the winding of the coil and whenever current flows through it, energy is lost in the form of heat.

Application of inductors

  • In buck/boost power regulators
  • In filter circuits in DC power supplies
  • Isolating signals
  • In transformer to step up/down the AC voltage level
  • In oscillator and tuning circuits
  • For generating voltage surges in fluorescent lamp sets

Types of inductors

Inductors are mainly classified depending on the core material used and operating frequency. The following are the different types of inductors and available in through-hole as well as SMD package based on the construction.

  • Iron cored inductors
  • Air cored inductors
  • Powdered iron cored inductors
  • Ferrite cored inductors
  • Variable inductors
  • Audio frequency inductors
  • Radio frequency inductors

Inductor selection parameters

While selecting an inductor in any circuit user needs to take care of the following parameter apart from the application/usage.

  • Inductance value
  • Tolerance
  • Maximum current rating
  • Shielded and non-shielded
  • Size
  • Q ratings
  • Frequency range
  • The resistance of the inductor
  • Type of core used

Manufacturers: Murata, TDK, Bourns Inc., Abracon Electronics, AVX corporation, Schaffner, Signal Transformer, etc.

Diodes

The diode is two terminal semiconductor devices that allow an electric current to pass in one direction while blocking it in the reverse direction. The diode is made up of a semiconductor device with P-type material and N-type material. Typical material used in a diode is silicon and germanium. They conduct when a minimum forward voltage (~ 0.7V for Silicon) is applied across it and remain off during reverse bias condition.

The diode symbol is represented as below and their physical packages.

Applications of diode:

  • Power conversion (AC to DC)/ rectification
  • Clamping the voltage
  • Zener diode as a voltage regulator
  • Overvoltage protection
  • ESD protection
  • Demodulation of signals

Type of diodes:

  • Rectifier diode
  • Switching diode
  • Light-emitting diode
  • Zener diode
  • Schottky diode
  • ESD diode
  • Tunnel diode
  • Varicap diode
  • Photodiode
  • The laser diode in optical communication

Size of diode packages

Diodes are available in through-hole (DIP) and SMD versions.

E.g. DIP: DO214, SMA, TO- 220 with heatsink  SMD , , SOD323, SOT23, TO-252, D2PAK,

Diode selection parameters

While selecting a diode in any circuit users need to take care of the following parameters apart from the application/usage.

  • Forward bias voltage
  • Maximum forward current
  • Average forward current
  • Power dissipation
  • Reverse breakdown voltage/peak inverse voltage
  • Max reverse current
  • Operating junction temperature
  • Reverse recovery time
  • Size

Manufacturers: Rohm Semiconductor, Diodes Incorporated, On Semi, Vishay, etc.

Crystals

The quartz crystal is made from a thin piece of quartz wafer. This wafer is made from silicon material. The wafer is tightly fitted and controlled between two parallel metalized surfaces which make an electrical connection. When an external voltage is applied to the plates, the crystal vibrates with a certain fundamental frequency which creates alternating waveform which swings between high and low levels. This phenomenon is known as the piezoelectric effect. Due to this property, they are used in electronic circuits along with active components to create stable clock input to the processor.

Crystal application

  • Used in oscillator circuit to provide a clock input to the processor device
  • Source of reference signals for RF

Crystal selection parameter

  • Load capacitance
  • Fundamental frequency
  • Frequency tolerance
  • Frequency stability
  • ESR
  • Operating voltage

Manufacturers: NDK, Murata, Epson, ECS, CTS, Kyocera, etc.

Relays

A relay is an electromagnetic switch that opens and closes potential-free contacts. An electromechanical relay consists of an armature, coil, spring, and contacts. When the voltage is applied to a coil, it generates a magnetic field. This attracts the armature and causes a change in the open/closed state of the circuit. It is mainly used to control a high-powered circuit using a low power signal.

There are mainly two types of relays based on constructions – electromechanical (EMR) and solid-state (SSR) relays.

A solid-state relay has a photodiode at its input side and a switching device such as transistor/FET at its output side. When a specific voltage is applied at its input, photodiode conducts and triggers the base of the transistor to cause the switching. Due to its fast switching, miniaturized form factor, low voltage requirement, and eliminating the mechanical arching, electrical noise, and contact bounce, it’s widely used in applications compared to mechanical relay.

Different types of relay form

Relays are categorized based on the poles and throws such as SPDT, SPST, DPST, DPDT.

Application 

  • Controlling the high power circuit with isolated low power. E.g. Controlling 230V a.c. circuits with a +5V signal.
  • Switching voltage ON/OFF
  • Electrical MCB
  • Driving diac/triac circuits

Selection parameter for relay:

  • Output load type – AC/DC
  • Input coil voltage for a mechanical relay
  • Photodiode voltage for SSR
  • Output switching voltage
  • Output current
  • On-State resistance
  • Number of clicks/switching
  • Number of poles and contacts
  • Type of output contacts NC/NO
  • Packages

Active devices

The basic electronic components that depend on an external power source for their operation are called active components. They can amplify signals and/or process signals. Some of the active components are transistor, integrated circuits ICs.

Transistor

The transistor is a non-linear semiconductor three-terminal device. The transistor is considered to be one of the most important devices in the field of electronics. The transistor has transformed many aspects of man’s life. There are two main functions of transistors, to amplify input signals and to acts as solid-state switches. The transistor acts as a switch when operated either in saturation or cut-off region. Whereas it amplifies signals when used in the active region. It offers very high input resistance and very low output resistance.

Transistors are categorized into bipolar junction transistor and field effect transistor based on their construction.

Type of transistor:

  • BJT:  NPN and PNP,
  • FET: JFET, P-MOSFET,N-MOSFET

Transistor symbol is represented as below.

The most popular and commonly used transistors are BC547, 2N. Given below are a few common transistor packages:

MOSFET 

The MOSFET (metal oxide semiconductor field-effect transistor) transistor is a semiconductor device that is different than bipolar junction transistor in terms of construction though the applications remain the same as switching and amplifying. It has four terminals such as drain, gate, source, and body. The body is shorted with a source terminal. The gate is insulated from the channel near an extremely thin layer of metal oxide. Due to which it offers very high resistance compared to BJT.

By controlling the gate voltage (VGS +ve/-ve) width of a channel along which charge carriers flow (electrons or holes) from source to drain can be controlled. The P-Channel MOSFET has a P-Channel region between the source and drain and for N-channel MOSFET has an N-channel region.

Advantages of MOSFET over BJT:

  • Very high input resistance
  • Low on-state resistance
  • Low power loss
  • High frequency of operations

Application of transistors (BJT/FET)

  • Amplification of analog signals
  • Used as switching devices in SMPS, microcontrollers, etc.
  • Oscillators
  • Over/under voltage protection
  • Modulation circuits & demodulation of signals
  • Power control in invertors and chargers (high-current power transistors)

Types of transistor packages

In terms of packaging BJT and MOSFET, transistors are available in through-hole (DIP) and SMD versions. e.g. DIP: TO-92, TO- 220 and  SMD: SOT23, SOT223, TO-252, D2PAK.

Transistor selection parameters

While selecting a transistor in any circuit, the user needs to take care of the following parameters:

  • Maximum collector current (Ic)
  • Max collector voltage (Vce)
  • VBE voltage
  • Saturation Vce (sat) voltage
  • Current gain, hfe/ß
  • Input resistance
  • Output resistance
  • Reverse breakdown voltage
  • Max reverse current
  • Power dissipation
  • Operating junction temperature
  • Size
  • Switching time/frequency

Manufacturers: Analog Devices, Rohm Semiconductor, Diodes Incorporated, On Semi, Texas Instrument, Panasonic, Infineon, Honeywell, etc.

Integrated circuits

An integrated circuit (IC) is an electronic circuit built on a semiconductor wafer, usually made of silicon. On this wafer, there are millions of miniaturized transistors, resistors, and capacitors, which are connected by metal traces. The ICs are powered by an external power supply for their operations. ICs perform specific functions such as data processing and signal processing. The entire physical size of the IC wafer is extremely small compared to that of discrete circuits hence it is called a microchip or simply chips. Because of their small size, ICs have low power consumption.

Types of ICs

ICs are categorized as digital, analog, and mixed-signal ICs based on their circuit functionality.

Digital ICs

Digital ICs can be divided into further two categories for the sake of simplicity:

  • Simple ICs: Timer, counter, register, switches, digital logic gates, adder, etc.
  • Complex ICs: Microprocessor, memories, switching ICs, ethernet MAC/PHY.

A microprocessor/microcontroller is an integrated circuit, which can process the digital data. For example, temperature sensor data can be read by a microprocessor and using its internal logic to perform control functions such as switching an air-conditioner ON or OFF. The ability to program a microprocessor gives it the flexibility to be used in a wide range of applications. Some of the applications are consumer electronics (microwave, washing machine, TV), industrial applications (motor control, process control), communication applications (wireless communication, telephony, satellite communication).

A microprocessor is a complex IC having an inbuilt central processing unit (CPU) consisting of an arithmetic logic unit (ALU), registers, buffer memory, clock. The processor does not have inbuilt memory and needs to interface RAM and ROM externally. Applications: computers, laptops, servers, basically for high-end processing.

A microcontroller is an integrated circuit that has CPU, inbuilt memory, general-purpose IO’s, communication interface such as SPI, I2C, UART, ADC, DAC, PWM. Depending on the size of memory and interface microcontrollers are targeted for specific applications. Applications: Embedded devices such as washing machines, weighing scales, CNC machines, etc.

Digital signal processing (DSP) controllers are a type of processor which are used in high-computing applications such as image processing, speech processing, video compression, etc.

Analog ICs

Operational amplifiers, differential amplifiers, instrumentation amplifiers, RF devices, ADCs, DACs.

Interfacing ICs – RS232 driver, ethernet, CAN bus drivers, buffers, and level converters.

Power ICs – Voltage regulators such as linear regulators, LDOs, switching regulators

Field programmable gate array – FPGA, mixed-signal FPGA

IC packages

IC’s are available in different packages and pin counts such as DIP and SMD. Below are some of the popular and widely used packages.

Typical selection parameters

While selecting an IC in any circuit user need to consider about following parameters apart from the application/usage.

Digital ICs

  • Operating voltage (Vcc): +2.5V, +3.3V, +1.8V, +5V, +12V/-12V
  • Maximum operating frequency
  • Switching time and maximum data rates
  • IO voltage level (TTL5V, CMOS), max tolerance, VIH, VIL, VOH, VOL
  • IO setup time, hold time, data valid time
  • Type of IO: Digital or analog pin
  • Open collector or totem pole output
  • Total number of IOs required for application
  • Type of communication interfaces such as SPI or I2C and speed
  • Power dissipation.
  • Commercial 0° C to 60° C, mil-grade -55° C to 125° C, industrial -40° C to 85° C
  • Size

Analog ICs

  • Operating voltage (Vcc): +2.5V, +3.3V, +1.8V, +5V, +12V/-12V
  • Ref voltages
  • Maximum and minimum output voltage
  • Offset voltages and current
  • CMRR, PSRR
  • Input signal magnitude range
  • Type of digital communication interface and speed
  • Power dissipation
  • Commercial 0° C to 60° C, mil-grade -55° C to 125° C, industrial -40° C to 85° C
  • Size

SMT device sizes

The component sizes of the selected SMT components are important while manufacturing the electronic product. The assembler should have the capability to assemble the small size components on the PCBs. The passive components such as resistors, capacitors, and inductors which have two leads are found in standard sizes as shown in the table below. The SMT component sizes are given in inches as well as metric systems. The most common sizes are in inches such as , , , etc.

The table below gives the packages of SMT two lead components and their sizes.

COMMON PASSIVE SMT PACKAGE CODE

Basic electronic component part numbers and datasheets

Basic electronic components are identified with their respective manufacturer part numbers (MPN). They are also identified by distributor/vendor part number (VPN).

Each basic electronic component has its datasheet which explains its performance, features, and specifications. For example, for a 100-ohm resistor:

Component distributors

Electronic component distributors are a key resource for supply chain management. They are a single-window source of components from where a designer can buy components directly rather than buying from an individual manufacturer. Distributors stock components from different manufacturers and provide a simple and efficient web portal interface for selecting and purchasing components.

Most widely known component distributor in the world are as follows:

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