How Does wholesale preformed tension clamp Work?

Rayphen Tension Clamp

Tension clamp for overhead lines is among the most used electrical clamp in any electrical set up throughout the world. It means they are important and their manufacturing should be of good quality.

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Rayphen believes in manufacturing tension clamp that actually gives multiple benefits. Through hot dip galvanization, every preformed tension clamp and cable tension clamp gets a smooth finish.

The wedge tension clamp for overhead lines is highly useful for high voltage lines and performs the clamping action through their plastic wedge while the body is of aluminum.

Multi-core tension clamps by Rayphen are excellent in low voltage connections and overhead lines. They carry 2-4 cores at a time with complete reliability.

Rayphen offers OPGW tension clamps for optical ground wiring of your delicate optical fibers. Such clamps are carefully manufactured to meet the delicacy of the fiber optical cables.

Also, the tension clamp for ADSS cables serves its purpose brilliantly by providing necessary clamping and tensioning to not only the terminal parts but also provide clamping to the twisted sections of the ADSS cables.

Do you want to get a wire tension clamp for hanging cables? Not a problem with Rayphen. We provide the best quality 200m span ADSS cable tension clamp at a very affordable price.

With our 14 years of tension clamp manufacturing experience, we always make sure the packaging is done right and all the steps meet the quality control standards.

Here, at Rayphen you will ask for customization. You can order any type of tension clamp according to your dimensions and demands. The rest is our responsibility as we deliver the best product to our clients.

Along with cable tension clamp for overhead line, we also deliver strain clamps, dead end clamps, anchoring clamps, preformed tension clamps, etc.

We believe you as our partner in success and we really want you to join hands with us as you will get the top-notch pole line hardware, overhead electrical fittings, tension clamps, and many more electrical accessories.

You can contact us through our 24/7 customer care service or directly through our website. Rayphen will be happy to serve you all and answer your questions related to tension clamps.

Visit our website and happy ordering with Rayphen!

Tension Clamp FAQs'The Ultimate Guide

Overhead electrical fitting is something that you see daily on aerial lines when you go outside and move across your street. One of these easily seen fittings is a tension clamp. A tension clamp is small electrical hardware used for clamping different wires.

You do not need to worry if you do not know anything about tension clamps. Here, in this guide, we will answer all the questions you have in mind regarding tension clamp. The guide includes its definition, functions, installation, features, and much more.

Let's move to the FAQ guide very straight now!

Q1. What is Tension Clamp?

A tension clamp is overhead fitting hardware that terminates the conductors.

It gives electrical and mechanical connections to insulators wrapping the conductors.

                                                                Figure 1 Tension Clamp

Such clamps provide linear connections as well as twisted connections to the conductors.

They are suitable for different types of conductors, including ACSR, ACAR, AAAC, and AAC conductors.

It can also be used to accompany copper conductors to some extent.

Tension clamps have different types based on various properties.

Such clamps come in different shapes, sizes and forms.

You can also get customized tension clamps by Rayphen.

Q2. What is the Use of Strain Tension Clamp?

Well, as you know, what exactly is a tension clamp.

Strain tension clamp has wide applications in the telecommunications and electrical industries.

Let us tell you how they are being employed in big industries.

It has the following uses.

• Mechanical Connections

Without any doubt, the strain tension clamp provides a basic connection to conductors at terminals and along the overhead line.

They offer reliable connections to cables whether having longitudinal tension or the maximum strain for working.

These Rayphen tension clamps give connection by secure clamping action through their perfect designs.

• Protection of Conductors

Strain tension clamp not only provides connections to the conductors but also protects them.

Such clamps offer protection during installation and after installation too.

• Restriction of Movement of the Conductor

With maximum holding grip, strain tension clamp restricts the movement of the conductor.

It keeps the conductor fixed at one point and does not loosen them even for a bit.

Due to strong winds and rainstorms, electrical line fittings displace their positions.

This directly affects the working efficiency of the entire aerial line.

To control this situation, a strain tension clamp comes to the rescue.

The limited conductor movement by the Rayphen strain tension clamp ensures a smooth and steady flow of electric current.

Q3. What Are the Distinguishing Features of Tension Clamp?

There are so many types of tension clamps.

It means the tension clamp has multiple distinguishing key features. These are:

• Quick Installation

The tension clamp is very easy to install.

You only need a few simple tools for its installation.

• Versatile Designs

The designs of all types of tension clamps are unique and highly interactive with the conductors.

The versatility in designs makes the tension clamp highly reliable to use with different conductors.

You can have different diameters according to the diameter of the cables.

• Waterproof

The tension clamp is waterproof.

It resists water and humidity in the environment.

That is how it gives a corrosion-free finish with the conductors.

• Mechanical Toughness

The Rayphen tension clamp is strong mechanically as well as electrically.

Such clamps have a stronger grip on the conductor.

• Quality Raw Material

The tension clamp at Rayphen is made from genuine raw materials.

Hot dip galvanized technology also does wonders with the finishing of the final product.

It makes the tension clamp corrosion-proof and gives it a smooth shiny look.

Q4. What are Various Types of Tension Clamps?

Tension clamp has so many varieties.

There is a tension clamp for hydraulic applications but we will stick to the tension clamp types related to electrical connections.

The various types of tension clamp on the basis of designs and some other characteristics are:

• Compression/Hydraulic Tension Clamp

The Rayphen compression tension clamp is highly suitable where you need to put a lot of compression force on the conductors.

                                                                 Figure 2 Compression Tension Clamp

It performs its function brilliantly by keeping the conductor fixed to a point.

Compression tension clamp has different working load values and is operated for different values of amperage.

The design of this type of tension clamp enables it to interact perfectly with the conductor surface holding maximum tension.

It changes the tension into clamping compressive load through its wedge.

• Wedge Tension Clamp

The wedge-shaped tension clamp is widely used for its excellent working efficiency.

Rayphen wedge tension clamp emphasizes extraordinary clamping to the cables, both insulated and non-insulated.

                                                                   Figure 3 Wedge Tension Clamp

Such clamps tend to provide maximum protection and make sure the anchoring is done accurately with the conductors.

The body is aluminum hot dip galvanized while the rod is made of stainless steel.

You can see wedge tension clamps on distribution lines and overhead connections.

• Bolted Strain Tension Clamp

They are also named quadrant strain tension clamps.

As the name indicates, bolted clamps are accompanied by 2-4 bolts that require tightening.

The tightening torque value of the Rayphen bolted tension clamp is mentioned in the fitting.

It serves the purpose of providing adequate tension, holding the conductors, and restricting their movement in a strong wind environment.

                                                           Figure 4 Bolted Strain Tension Clamp

The bolted strain tension clamp gives a smooth corrosion-free finish to the conductor connection.

That is why they are an important part of large-scale industrial projects.

• Cone Tension Clamp

A cone tension clamp is nothing different from a wedge tension clamp in function and mechanism.

It only differs in the fact that it has a cone instead of a wedge part.

In the Rayphen cone tension clamp, the clamping is performed by the cone.

Whereas, in the wedge tension clamp, the wedge performs the clamping mechanism.

The overall features and characteristics of a cone tension clamp are similar to other types of tension clamps.

• Dead End Tension Clamp

Dead end tension clamps are quite famous and you have frequently seen them operating on aerial lines, distribution lines, and utility poles.

Such a tension clamp provides a dead ending to the terminals of the conduction making the termination easy and reliable.

                                                                   Figure 5 Dead End Tension Clamp

They are easy to install and have weather-resistant properties.

The Rayphen dead end tension clamp is compact in structure and its assembly parts are very efficient.

• High-Temperature Tension Clamp

The Rayphen tension clamps designated to work in warmer environments or that can bear high-temperature values are known as high-temperature tension clamps.

High temperature tolerating tension clamps can be of different types, including dead end, cone, bolted, compression tension clamp, etc.

The design of a high-temperature bearing tension clamp is not different from the rest of the tension clamp types.

The basic functioning and construction of high-temperature tension clamps are the same as other clamps.

Tension clamps have two types depending upon the function. These two types are:

• Tensioning Clamp

This particular tension clamp type tolerates the stress or tension of the cables and conductors.

The grip strength of tensioning clamp is quite high.

The value of grip strength equals 90% of the conductor's resistance.

• Tensile Clamp

Tensile clamp at a time displays two functions.

It absorbs the pull from the conductor and also performs as a conductor itself.

You need to install such Rayphen tension clamp with complete care when they are used as conductors.

Q5. Which Materials are Used for Tension Clamp Manufacturing?

The tension clamp is made with high-quality raw material and under the hot-dip galvanized technology to make the clamps corrosion-free.

Hot-dip galvanization also makes the surface of tension clamps smooth and prevents the bumping of metals used for their production.

Here, let us tell you the materials used for making different types of tension clamps.

• Aluminum and Aluminum Alloy

The commonly used manufacturing material for tension clamps is aluminum and its alloys.

Aluminum provides enough ductility and hardness to the final product that makes the tension clamp easy to fit and use.

It has a low melting point means you can make different shapes out of it.

Therefore, most of the time the aluminum alloys are employed in the manufacturing process.

They have small quantities of other heavy metals such as iron that provide elasticity and hardness to the tension clamp.

Hence, aluminum and its alloys are referable for making different types of tension clamps.

You can ask for any aluminum tension clamp type quite easily at Rayphen.

Rayphen aluminum alloy tension clamp is perfect for conductors such as ACSR, AAAC, and AAC.

• Malleable Iron

Malleable or molding iron is the second favorite when comes to tension clamp manufacturing.

It has an excellent casting property and you can convert it into different designs.

The assembly parts of the tension clamp made from malleable iron perform equally well as the aluminum parts.

Cast iron tension clamps come in different sizes.

• Fiberglass

Some of the tension clamps also contain fiberglass parts.

They are thermostable and provide shear resistance against weather conditions.

Fiberglass tension clamp is applicable to light in weight conductors.

They are also protective against the ultraviolet radiation coming from the Sun.

• Mild Steel

The strong impact of mild steel is very high and it is a highly malleable material.

A tension clamp of mild steel or stainless steel is also available.

They are suitable for different types of conductors.

The clamping rods of various tension clamps are made of stainless steel as it is lightweight and anchors very efficiently.

Q6. What is the Function of Strain Tension Clamp?

Strain tension clamp is one of the most widely used tension clamps.

It offers different functions such as:

• The strain tension clamp puts an adequate strain on the conductor and perfectly balances the conductor's tension.
• It protects the conductors.
• It restricts the movement of the conductor.
• Strain tension clamp holds and secures the conductor.
• It provides tension at the termination.

Q7. Can You Use Tension Clamp for Hanging Wires?

Yes, you can use a Rayphen tension clamp for hanging wires.

These clamps come into use for ADSS hanging cables.

The tension clamp for hanging cables has an aluminum body with aluminum assembly parts.

These tension clamps are seen at distribution aerial lines.

You can also see them supporting ADSS cables overhead lines.

                                                      Figure 6 Tension Clamp for Hanging Wires

Q8. What are the Benefits Your Get by Using Tension Clamp?

Tension clamps have so many types.

It means tension clamp is a source of many benefits.

The advantages of using a tension clamp are as follows.

• Most of the tension clamps are very compact structures, so they fit in easily with different environments.
• All of the tension clamp types are weather-resistant and water-repelling making sure no rust or corrosion appears.
• Each one of them has a unique design hence, diversifying their applications to different conductors and lines.
• The tension clamp is compatible with AAAC, AAC, ACAR, ACSR, and copper conductors.
• You can also use them for hanging wires and cables.
• Such clamps make an excellent option as conductors themselves in certain circumstances, such as tensile clamps.
• Their installation is easy therefore, they reduce the cost of installation.
• Some tension clamps have bailed. These bails ensure extra protection and safety of the conductor.
• They fix the conductor in one place and limit their movement making secure connections.
• Tension clamps are available in different sizes hence, you can get them according to your demand.

Q9. Can You Use Tension Clamp for Earth Wires?

                                                             Figure 7 Earth Wire Tension Clamp

Yes, you can use a tension clamp for earth wires.

Rayphen tension clamp is excellent to apply for earth cables.

The earth wires are used to make the current neutral that goes to the ground.

Whenever a large electrical setup is made, earthing is done for evident purposes.

To make human life safe and to protect the livestock, it is important to neutralize the current and earth wiring to the ground.

A tension clamp serves the purpose greatly in this regard and is safe to use for earth wires.

Q10. How to Choose Accurate Tension Clamp to Buy?

Well, there are certain things you can check and compare before choosing the right tension clamp.

• Check the appropriate design of the tension clamp.
• Check if it is waterproof.
• Compare the size of the tension clamp with that of your conductor.
• Ensure it is made of high-quality manufacturing material.
• Ensure it is compatible with different types of conductors easily.

Q11. Is ADSS 200m Span Tension Clamp Reliable to Use?

Yes, you can use a tension clamp for ADSS cables.

The ADSS tension clamps can have a different span.

It can be less or higher than 200m.

But whatever the span is, Rayphen tension clamps are safe and reliable to use for ADSS cables.

It gives protection to the fiber optical cables, takes the load of the aerial cables, and also plays a role in extending the longevity of ADSS cables.

You can use them on overhead lines for attaching cables t the power towers and poles.

ADSS tension clamp is quite convenient to install.

Rayphen tension clamp for ADSS cables has an aluminum alloy body with hot-dip galvanized technology.

                                                         Figure 8 ADSS 200m Span Tension Clamp

It gives corrosion-free service and has good mechanical and electrical strength.

You can ask for specifications according to your need.

It means you can get different ADSS tension clamp based on different voltages and spans.

Q12. Can You Buy a Waterproof Tension Clamp?

Yes, fortunately, you can purchase a waterproof tension clamp at affordable prices at Rayphen.

It is the demand of any electrical setup to be fully waterproof.

This is because, in an environment that is exposed to water, humidity or water of any sort could be dangerous for the electrical connections.

It can cause damage at a large scale and is risky to human lives as well as livestock.

A simple small spark can lead to fire and explosion.

To avoid all this, you need an electrical fitting that is water-repelling.

So is the case with tension clamp.

Using a waterproof tension clamp of good quality is not only economical but also safe to use.

It stops the sparking and also stops the flow of eddy current due to losing connections.

Q13. Which Conductors are Suitable to Attach with Dead End Tension Clamp?

The tension clamp is compatible with different conductors and cables.

It is suitable for all aluminum conductors including AAC and AAAC.

A tension clamp is also used for aluminum conductor steel reinforced cables (ACSR).

You can also use a tension clamp for aluminum concentric lay-stranded conductors (ACAR).

Rayphen tension clamps are suitable for copper conductors as well.

Meanwhile, the current-voltage is also not a thing to worry about using a tension clamp for conductors.

You can attach a tension clamp with any of the above conductors carrying low, medium, or high voltage.

Q14. Why Use Aerial Insulation ABC Cable Tension Clamp?

Aerial insulted ABC cables are very commonly seen on aerial lines, telecommunication lines, utility poles, and other overhead lines.

                                             Figure 9 Tension Clamp for Aerial Insulation ABC Cable

Using a tension clamp with aerial insulated ABC cables is 100% safe and the tension clamps provide an excellent dead ending to the aerial cables.

Rayphen tension clamps are compatible with aerial insulated ABC cables because of their unique designs, features, and aluminum body.

It provides maximum holding security and offers rust-free property to the cables and conductors.

Q15. Can You Use Tension Clamp for Overhead Lines?

Yes, you can use a tension clamp for overhead lines reliably.

There are different kinds of tension clamps that you can choose from to use with overhead lines.

Overhead lines include aerial cables, ABC insulated cables, distribution lines, telecommunication lines, and power transmission stations.

For overhead connections, a corrosion-proof and weather-resistant tension clamp is ideal.

Such clamps give maximum mechanical grip to the conductors and make them fixed to their designated positions.

Q16. How to Differentiate Between a Tension Clamp and a Preformed Tension Clamp?

What do you think of tension clamp and preformed tension clamp?

You are thinking they both are the same?

Well, not exactly.

They both are tension clamps but their design and construction are quite distinguishing from each other.

A preformed dead end grip is also another name of a preformed tension clamp.

It is steel made whereas tension clamp is aluminum made mostly.

A preformed tension clamp is a spring-like wire twisted to form a loop kind of structure.

It gets wrapped up in the wires and cables and holds them.

Figure 10 Preformed Tension Clamp

The company is the world’s best wholesale preformed tension clamp supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Q17. Is Fireproof Tension Clamp Available to Buy?

Yes, you can purchase a fireproof tension clamp from different sources.

Purchasing a fireproof tension clamp is always good.

It prevents the whole electrical network to catch fire in unfortunate circumstances.

These fireproof tension clamps are also waterproof and weather resistant.

The fireproof property of tension clamp is for types of a tension clamp.

You can ask for any tension clamp such as wedge tension clamps that work best with aluminum conductors.

Q18. How Can You Determine the Force of Interaction Between Strain Tension Clamp and Conductor?

The interactive forces between the tension clamp and the surface of conductors are determined by the design of the tension clamp.

As you know, there are many tension clamp types.

Each has a specific design from the other.

It means each one of them has a different physical interaction with the conductor surface.

The more efficient the design of the tension clamp, the stronger is the physical interaction with the conductors and cable surfaces.

Compression tension clamp, strain tension clamp, and wedge tension clamp are among the best interacting tension clamps with any conductor.

They are available in various sizes and forms based on applications.

Q19. What is the Benefit of Using a 4 Core Collecting Tension Clamp?

Rayphen JNS 4 core collecting tension clamp is perfect for aerial insulation cables.

Such a tension clamp can bear a current load up to 1kV.

 Figure 11 4-Core Collecting Tension Clamp

Multicore tension clamps come with hook fixing.

They are able to terminate 2-4 core cables easily.

It not only fixes the conductor but also tightens the conductor's insulation layer.

Through standard hooks, 4 core collecting tension clamp provides tension to 4 core aerial cables overhead line.

The overhead line tension clamp comes with shear nuts for easy tightening.

It has an easy and quick installation without any tools.

It is generally recommended for low voltages.

The assembly parts of such a tension clamp are weather resistant and resistant to water.

Their installation does not damage the insulation of the cables.

These tension clamps can be useful with 2-4 conductors.

Multicore tension clamp provides self-supporting anchoring and tensioning to the conductors of various kinds including ACSR and AAC conductors.

Q20. Is Using a Tension Clamp for OPGW Safe?

                                                    Figure 12 Tension Clamp for OPGW

Yes, using a tension clamp for OPGW is completely safe.

Optical ground wiring requires genuine tension clamps that are fully compatible with the optical fibers.

A tension clamp for OPGW is undoubtedly a reliable way of earthing the optical cables.

These clamps perform with great efficiency and hold optical fiber cables.

Rayphen tension clamp for OPGW is easy to mount and makes ensures the safety of the conductors.

Q21. How Easy Can You Get Best Price Tension Clamp Price?

The best strain tension clamps having a U-bolt have a price range of $2.90'$9.90.

The low voltage wedge tension clamps have a price range of $0.50'$0.70.

Whereas, aluminum insulation dead end tension clamp is in the price range of $1.45'$1.70.

The prices of the tension clamp vary with the raw materials used.

It also depends on the type of tension clamp and the manufacturers too.

Q22. How to Accurately Determine the Breaking Load of Tension Clamp?

If you are dealing with electrical clamps and conductors, breaking load is a must known thing to you.

If you do not know, we will tell you how to determine the breaking load for your tension clamp.

It is the measure of the maximum pressure that you should apply so that the tension clamp cannot break.

If you apply any pressure beyond its breaking load value, the tension clamp will break.

Resultantly, it will damage the conductor too.

The tension clamps come with designated breaking load values from reliable manufacturers like Rayphen.

Q23. What is the Effect of Increasing Surface Area of Tension Clamp at High Temperatures?

In case of a power increase, the temperature of the conductor also increases.

High temperature tolerating cables or conductors are employed in such places and so is the tension clamp.

These conductors can bear a temperature as high as 235°C.

The tension clamp attached to the conductor at high temperature must bear this heating without getting affected.

It means you should use a tension clamp of greater surface area and mass.

So that there is a decrease in thermal loss level and the current flows continuously.

Q24. Can You Purchase a Customized Tension Clamp?

Yes, Rayphen tension clamps can be customized.

You can order your favorite product according to your demands.

Customized tension clamps can have different designs and dimensions.

These clamps are also made of high-quality aluminum and alloy.

They are compatible with the conductors and you can bulk order them for a greater experience.

The adss tension clamp are designed to connect ADSS cables and poles/towers. Armor rods can provide protection and cushioning to the ADSS cables. The special design of Preformed rods makes ensure that Tension Clamps can't cause undue stress to the ADSS cables, so as to ensure the normal lifetime of cables system. The material for ADSS tension set is aluminum-clad steel or galvaized steel wire. It is mainly used for ADSS installation between strain twoer/pole, corner tower/pole, mid-joint tower/pole and terminal tower/pole and terminal tower/pole which span length is less than 100M. Midium/Long Span ADSS Tension Set is composed of helical Dead-end and structural reinforcing rods,the materials are aluminum-clad steel or galvanized steel,it is mainly used for ADSS installation between strain tower/pole,corner tower/pole and terminal tower/pole which span length is more than 200 with RTS of the cable is larger than 15KN, Medium Span ADSS Tension set is used for installation span length between 200-400M,Long Span ADSS Tension set is used for installation span length more than 400M.

Structure and Raw Material:

Shackle--Hot dip galvanized steel. Shackle is connected with Reinforcing Pole units.

Twisted Chain Link--Hot dip galvanized steel. Twisted Chain Link is intended for connecting Shackle and Thimble.

Thimble---Hot dip galvanized cast steel. Thimble is plugged in shackle of Tension Clamp for protection and connection.

Armor Rods----- Aluminum clad steel wire. Armor Rods increase friction with a layer of particle emery inside to cables. Rods are assembled into four subsets in workshop which reduce misalignment errors and speeds installation. The ends are bent outward to provide stress relief at the critical cable departure areas.

Preformed Dead End -- Preformed Dead End are made of hot dip galvanized steel wire or aluminum clad steel wire, it is assembled into one subset with a layer of firm emery inside in workshop for increasing grip strength of Tension Clamps while decreasing side pressure

Direction:

1. It is designed to connect continue pole (tower) and Terminal pole(tower), tensile pole or line angles above 25'Pole (tower). The special specification: one unit per Terminal pole (tower), two units per tensile pole (tower), two units per continue pole (tower).

You can select the Specification Model corresponding to the appropriate cable diameter range, maximum allowable tension (MAT) or Span Length from Data Sheet.

 

Certification

After years of production and research and development, our company has got lots of certificate of compliances and quality managment system certification.

FAQ

Q: Are you manufacturer?

A: Faso Photonics Technology Limited is a very professional manufacturer for fiber optic cable since .

We can control your order from the first begining to the last.

Q: Why choose us?

A: Quality product (RoHs, CE FCC compliance): Competitive price: Custom made products:

1-20 years warranty: Fast delivery with bulk order: Intemnational shipping: ISO Certified factory.

Q: How can I get your price list?

A: Please offer us your request details and contact info. We will contact with you and pass our

quotation sheet to you.

Q: How can I get some samples?

A: We offer free samples for most of products. But you should pay the shipping cost.

Q: What about delivery time?

A: The delivery of most product is 3-7days, some few product is 7- 10 days.

Preformed guy grip with dead end clamp

Component

Inner armor rods, outer armor rods, thimble, U-shaped hanging loop, extension loop, bolt, nut, etc.

Characteristic

1. Stress is distributed equally, without stress focus. It can protect optical cables very well.

2. Under the condition of not exceeding the intensity of cable's side pressure, it has higher grip power for the cable, and can support higher tensile force.

3. The grip power for the cable is not less than 95% of rating's pulling resisting intensity of the optical cable, completely satisfying the needs of setting up the cable.

Preformed line material: Aluminum clad steel wire

Bolted Type Tension Clamp, NLL and NLD Series Strain Clamp

Tension Clamp Complete Buying Guide

A typical pole line comprises of different fittings or hardware. One of the fittings that you may consider buying for your pole line is the tension clamp. It is a common feature on the power and lines.

If you are planning to buy tension clamps and you would like to seek some clarifications, then you must gather all the information that you need about the product.

In this comprehensive guide, I am going to open up to you about everything that you should know about tension clamps for the overhead line. At the end of it, you will be in a perfect position to buy the best cable tension clamp.

What is a Tension Clamp?

A tension clamp is a sturdy fitting that is used for completing the tensional connection on a conductor or cable. The fitting has different components that are connected to the cable a specific points.

As it completes the connection, tension clamp helps to provide mechanical support to the insulator and also around the conductor.

The design of a tension clamp ensures that it can easily fit at any point of the cable or conductor.

You can connect it at the straight point and even on the twisted sections of the conductor cable.

Apart from being physically strong, tension clamp is highly flexible. This is why it can support the twisted section up to 90 degrees.

What is the function of a Tension Clamp?

As we have just mentioned, a tension clamp is used for giving cables mechanical and electrical support.

To bring the matter into a clearer perspective, here are the key functions of tension clamp:

Providing mechanical connection

Under normal circumstances, cables for poles and lines are subjected to different forms of mechanical forms They need to be adequately supported so that they can remain in their desired positions.

Tension clamp is designed to give the cables or conductors a strong mechanical and electrical connection.

The support that is given by the tension clamp shields the cable in all the conditions, whether it is the working load or the longitudinal forces that are acting against the conductor.

The longitudinal grip of the tension cable is also attributed to mechanical support.

Protect the cable/conductor

Tension cable is also good at playing a protective role.

The ergonomic design of this power line fitting ensures that the cable remains at the desired position at any given time.

This protection is usually important especially against the installation loads.

Restrict the movement of the conductor

Elements of weather such as wind and storm tend to cause unwarranted movements on the conductor. This is an addition to natural calamities such as tremors and turbulence among others.

Constant movements and vibrations of the conductors can disrupt the normal transmission of data and electric current.

Quality tension clamps are capable of limiting such movements by ensuring that the cable remains sturdy regardless of the external factors.

Types of Tension Clamps for Overhead Lines

Since there are different kinds of transmission lines, it is only necessary that the tension clamps are not all the same.

According to functionalities, there are two broad categories of tension clamps.

Tensioning Clamp

This type of tension clamp is designed to bear all the weight and tension that is on the conductor.

It has a high grip strength which is not less than 90% of the rated resistance of the conductor.

The bolted type and the wedge type fall under this category.

Tensile Clamp

This category of tension clamp plays two roles simultaneously. It takes the pulling force from the conductor while at the same time it acts as a conductor.

When used as a conductor, you should follow safety procedures when installing it on the pole line.

In terms of the design, tension clamps are divided into the following categories:

Wedge tension clamp

Wedge tension clamps are quite versatile as they are used in both overhead lines and as well as substations.

The design of this tension clamp comprises two forged bodies that are connected to each other by a hinge. This ends up forming a wedge-like structure.

They are designed to convert tension load into a compressive clamping load. When the tension load is increased, the longitudinal movement inside the shell makes the clamping force and strength increase.

This type of tension clamp can either be a single wedge or double wedge depending on the number of bodies that it has.

Cone tension clamp

Cone tension clamp has the same function as Wedge tension clamp, The only difference is that the connection force of cone type is due to the cones.

The connection is also strong and can work with or without jumper connectors.

Compression dead end clamp

High-temperature tension clamp

This type of tension clamp is specifically suitable for the areas that are prone to high temperature.

The material of the tension fitting is enhanced for such areas.

Parts of Tension Clamps

A bolted tension clamp comprises of different components which include:

The body: This is the main component of the tension clamp. It is the part on which the conductor is attached for support and connection. The body is combined with the wedge to maximize the area of connection or attachment with the cable.

Washers: The washers are positioned right next to the body of the tension clamp. The main purpose of the washer is to shield or protect the surface of the conductor when it is connected to the clamp.

Straps: The straps of a tension clamp are designed to transfer the load from the axis of oscillation to the insulator ring.

Threaded inserts: Also known as threaded bushings, these are fasteners that provide a point of fastening the conductor.

Bolts and nuts: How can you ensure that the connection between the cable and the tension clamp is strong? Bolts and nuts have the solution to this problem. They ensure that the cable is tightly connected to the tension clamp.

When buying tension clamp, ensure that all the above parts or components are intact. This is one way of ensuring that you have bought a genuine telecom tension clamp.

Materials for Tension Clamps

Before you buy and use tension clamp, you should confirm what it is made of. The material must be compatible with the conductor application. This property is vital as it will determine how strong the tension clamp fastening fitting is.

Our tension clamps are made of high-grade aluminum and cast iron materials.

The most attractive feature of these materials is their strength and electrical conductivity.

They are physically strong while at the same time compatible with different conductors.

Aluminum is also capable of functioning well under different conditions without degrading or getting damaged. It can withstand extreme temperature ranges.

Alloys of aluminum can also be used as long as they meet the technical requirements of the tension clamp.

The surface treatment of this fitting is hot-dip galvanizing. According to the corrosive environment, the zinc layer thickness should be adjusted within a certain range.

Design Feature of Tension Clamps

The design, shape and dimension of the tension clamps for the overhead line will determine its usability and how it will be connected to other components on the pole line.

The tension fitting design should be in such a way that it allows the fitting to move freely along the conductor.

The design of the tension clamp fastening should also minimize the load and fatigue on the cable.

The dimension of the tension clamp fastening entail parameters such as length, width and thickness. It should be accurate and match the pole requirement.

Connecting the tension clamp to the pole line should be an easy task thanks to the excellent design and dimension.

Conclusion

With this comprehensive information, I hope that you can now make a solid decision with regards to buying wire tension clamp hardware fitting.

As a reliable tension clamp manufacturer in China, we will always be available to offer you the best.

We have a stock of quality tension clamp hardware for the power line.

Frequently Asked Questions

What is a tension clamp?

Tension clamp is one type of single tension hardware that used for completing the tensional connection on a conductor or cable, and it provides mechanical support to the insulator and conductor.

What is the function of tension clamps?

Tension clamp is designed to support the cables or conductors'

Providing mechanical connection

Protect the cable/conductor

Restrict the movement of the conductor

What are the types of tension clamps for overhead lines?

According to the design, tension clamps are divided into the following categories:

Wedge type tension clamp

Cone tension clamp

Compression dead end clamp

Bolted type tension clamp

What should I look into when choosing tension clamps?

Essential features of tension clamps include:

Designs

Materials

Dimensions

Quality Compliance and standards

 

Contact us to discuss your requirements of active suspension systems are also known as:. Our experienced sales team can help you identify the options that best suit your needs.