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FAQ of the Concrete Pump

Sep. 09, 2024

Frequently Asked Questions About Concrete Pumps

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What is the pumping distance of a concrete trailer pump?

The vertical distance can reach between 6 to 10 floors, while the horizontal distance can extend from 100 to 150 meters.

How do we ship concrete trailer pumps?

Most of the equipment is transported in containers via sea freight.

What is the reach of a concrete mixer pump?

The concrete mixer pump can generate concrete on-site and can pump it to various locations. The vertical reach can be up to 100 meters, and the horizontal distance can extend up to 400 meters.

Can concrete mixer pumps be used for road paving?

Yes, concrete mixer pumps play a significant role in road construction.

1. Concrete mixer pumps can produce concrete autonomously and pump it wherever needed.

2. They are capable of not only paving roads but also constructing buildings (with a horizontal pumping distance of 400 meters and a vertical reach of 40 to 60 meters).

3. For road construction, you can first lay the pipeline, reducing the pipeline by every 3 meters pumped until it reaches the mixer pump, repeating this cycle until the entire road is paved.

What’s the difference between JBS30 and JBS40?

Both models feature the same lifting hopper and mixing drum; however, their pumping capacities differ. JBS30 has a pumping capacity of 30m3 per hour, while JBS40 has a pumping capacity of 40m3 per hour.

Selecting the Appropriate Concrete Pump for Your Project

When it comes to pumping concrete for high-rise buildings, bridges, or outdoor patios, selecting the proper concrete pump is critical for both project cost and productivity. We've consulted with experts from two concrete pump manufacturers about choosing the right pump.

The two main types of concrete pumps are truck-mounted concrete pumps and line (or trailer-mounted) pumps. According to Mike Newcomb, Sales and Marketing Manager at Reed Concrete Pumps & Shotcrete Equipment, truck-mounted pumps are typically employed for high-volume tasks like high-rise construction. These pumps feature a powerful engine and a remote-controlled articulating arm, or boom, for precise concrete placement. Prices for these pumps range from $375,000 to over $1 million.

On the other hand, line or trailer-mounted pumps are generally used for shorter pumping distances, mainly in low to medium-volume applications. There are more specialized uses, such as for auger cast piling and shotcrete, within this category. These models tend to be significantly cheaper than truck-mounted pumps, falling between $90,000 and $175,000.

Newcomb also highlights the rising popularity of trailer-mounted pumps for structural shotcrete walls, which save time and are a cost-effective alternative to traditional cast-in-place walls. He states, “The walls are perfect; you don’t have to do rework like you would with form and pour work.”

A third type, the stationary pump, is utilized for specific scenarios. According to Guilherme Zurita, Director of Concrete Technology at Liebherr, when the boom's reach isn't sufficient for high structures, foundation piles, lengthy pours, or underground tasks, a stationary pump is the ideal choice. Liebherr’s stationary pumps weigh between 11,464 and 12,897 pounds, with capacities from 100 to 200 cubic yards per hour. Zurita adds that these pumps will be strategically positioned on-site for extended periods.

To assist you in determining the best concrete pump for your project and business, consider the following questions:

What is the distance from the concrete delivery area to the placing location?

Zurita points out that the distance from where ready-mixed concrete trucks will park to the placing location dictates the boom size necessary for truck-mounted pumps. "Horizontal distances as well as above or below-ground spots can be reached by a concrete pump boom," he explains. The vertical reach of Liebherr truck pumps varies from 77.8 feet to 161.1 feet.

Check manufacturer specifications for maximum horizontal and vertical pumping distances for line pumps.

Is the pump compatible with your concrete mix?

Some trailer-mounted pumps can only accommodate specific types of concrete mixtures, primarily measured by the aggregate size. Newcomb notes that while ball-valve style trailer pumps are economical, they can only handle up to 3/8 inch pea gravel. Thus, they are mainly employed in regions with low-volume, small-rock concrete work, like California and Florida. Other line pumps, however, can handle larger coarse aggregates (from 3/4 to 1 1/2 inches), suitable for reinforced concrete slabs, shotcrete, and various concrete structures.

What is the required footprint for setup?

Another crucial factor in selecting a concrete pump is the setup footprint. "Many jobs occur in constrained spaces, such as busy urban areas," Zurita states. "Contractors should consider a pump that occupies the least area yet still reaches the necessary pouring locations."

Are there emissions regulations to consider?

With increasingly strict emissions restrictions on diesel engines, there's a rising interest in electric and gasoline-powered machines. Electric models are becoming common in industrial and underground sectors, while gasoline-powered pumps are also gaining traction. Newcomb notes the appeal of gasoline-driven concrete pumps due to their relatively lower purchase prices compared to diesel models.

What are the anticipated maintenance expenses?

Zurita emphasizes the importance of maintenance ease and costs. Consider additional features like design simplicity, component accessibility for cleaning, material quality, warranty, and manufacturer reputation. According to him, prompt cleaning and maintenance are vital; delayed actions can lead to costly repairs if concrete hardens within the pipes or other machine elements.

How can the concrete pump enhance safety?

Safety remains paramount for customers. Zurita indicates that new products launched in the USA will feature a stability support system termed XXA, integrated into the machine. This enhancement enables improved stability during pumping operations.

Is the concrete pump user-friendly?

With continuing labor shortages, manufacturers aim to simplify concrete pumping equipment operation. Liebherr integrates electronic solutions where needed, facilitating easier operation. Their control panels are designed to be intuitive, offering three operational modes that help operators in challenging situations. At Reed Concrete Pumps, controls and readouts help troubleshoot machine issues. Suppliers often provide operational training for pump operators, who must assess ground conditions for stability, stay clear of overhead powerlines, and ensure the concrete mix suits the pour. Occasionally, a ready-mix truck may be rejected due to an unsuitable concrete mix for pumping, as Zurita notes.

By answering these questions and providing detailed information about your concrete pumping needs, your manufacturer or dealer can assist you in making informed decisions for your business.

Considerations for Concrete Pump Suppliers

Truck-Mounted Boom Pumps

 

Range

Vertical Reach

DY Concrete Pumps

10 models

33X-5ZZ: 105 feet 7 inches

37X-4R: 119 feet 9 inches

38X-5ZR: 123 feet 4 inches

40X-5ZR: 130 feet 2 inches

42X-5RZ: 136 feet 2 inches

43X-5RZ: 138 feet 9 inches

48X-5RZ: 155 feet 10 inches

52X-5RZ: 167 feet 11 inches

57S-6RZ: 184 feet 5 inches

57X-6RZ: 184 feet 5 inches

 

Liebherr

6 models

36 XXT: 117.5 feet

37 XXT: 120.7 feet

38 XXT: 121.7 feet

42 XXT: 135.2 feet

47 XXT: 151.6 feet

50 XXT: 161.1 feet

Putzmeister - Member of Sany Group

14 models

20Z-Meter: 63 feet 10 inches

28Z-Meter: 89 feet 7 inches

31Z-Meter: 101 feet 8 inches

33Z-Meter: 105 feet 2 inches

36Z-Meter: 116 feet 10 inches

38Z-Meter: 121 feet 9 inches

38Z-5-Meter: 123 feet

39Z-Meter: 125 feet 8 inches

40Z-Meter: 128 feet 3 inches

42Z-Meter: 131 feet 3 inches

47Z-Meter: 151 feet 3 inches

51Z-Meter: 164 feet

56Z-Meter: 180 feet 10 inches

63Z-Meter: 203 feet 9 inches

Sany

4 models

SY38 Z5: 124 feet 6 inches

SY47 RZ5: 154 feet 2 inches

SY56 RZ6-200: 183 feet 7 inches

SY66 RZ6: 215 feet 2 inches

 

Schwing

17 models

S 20: 63 feet 9 inches

S 28 X: 90 feet 11 inches

S 31 XT: 99 feet 11 inches

S 32 X: 104 feet 11 inches

S 36 X: 115 feet 6 inches

S 36 Rev: 115 feet 2 inches

S 38 SX: 122 feet 5 inches

S 38 SXG: 122 feet 5 inches

S 39 SX: 127 feet

S 43 SX: 149 feet 7 inches

S 46 SX: 45.6 meters

S 47 SX III: 151 feet 3 inches

Interested in learning more about mini concrete boom pump? Contact us today to secure an expert consultation!

S 52 SX: 170 feet 7 inches

S 55 SX: 178 feet 8 inches

S 58 SX: 187 feet 9 inches

S 61 SX: 197 feet 1 inch

S 65 SXF: 210 feet 8 inches

 

Trailer-Mounted Line Pumps

Manufacturer

Range

Maximum Output-Rod Side
  cubic yards per hour

DY Concrete Pumps

2 models

TP 50: 54
TP 70: 73

Putzmeister - member of Sany Group

15 models of Thom-Katt Trailer Mounted pumps

P 715 TE & SE: 18

P 715 TS & SD: 18

P 718 TE & SE: n/a

P 718 TD & SD: n/a

SPM 715 Synchro: n/a

TK 7: 7

TK 20: 17

TK 40 TIER 4I: 40

TK 40 Tier 4f: 40

TK 50 Tier 3: 54
TK 50 Tier 4F: 54

TK 60 HP Tier 3: 60

TK 60 HP Tier 4F: 60

TK 70 Tier 3: 74

TK 70 Tier 4F: 74

Reed Concrete Pumps

3 series:

Series A - Rockmeister

Series B

Series C

A-30: 30

A-30HP: 30
Mine 30: 30

A-40HP: 40

B-20: 20
B-20HP: 20

B-50: 50

B-50HP: 50

B-50HPS: 50

B-60: 60

B-60HP: 60

B-70: 70

B-70HPS: 70
C-50S: 50

C-50SS: 54

C-70S: 70

C-70SS: 74

C-90 H.V.: 90

C-90 H.P: 74

Schwing

 

SP 305: 30

SP 500: 45

SP 750-15: 50

SP 750-18: 70
SP : 70

SP HP: 35

 

Stationary Concrete Pumps

 

Range

Maximum Output -Rod Side

cubic yards per hour

Liebherr

5 models

70E: 86

80DH: 95

110D: 133

110DK: 133

140DK: 177

Putzmeister - member of Sany Group

BSA Series includes 8 models across both electric and diesel options

BSA HP E: 124

BSA H D5: 133

BSA H D5: 124

BSA HP D5: 133

BSA HP D4 7: 110

BSA HP D4 8: 133

BSA HP E: 116

BSA SHP D5: 94

 

Schwing

8 models weighing over 10,000 pounds

SP : 95

SP : 118

SPTM : 119

SPTM : 118

SP : 148

SP : 88

SP : 149

SP : 118

 

Read Next

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