FAQ of the Concrete Pump
Frequently Asked Questions About Concrete Pumps
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What is the pumping distance of a concrete trailer pump?
The vertical distance can reach between 6 to 10 floors, while the horizontal distance can extend from 100 to 150 meters.
How do we ship concrete trailer pumps?
Most of the equipment is transported in containers via sea freight.
What is the reach of a concrete mixer pump?
The concrete mixer pump can generate concrete on-site and can pump it to various locations. The vertical reach can be up to 100 meters, and the horizontal distance can extend up to 400 meters.
Can concrete mixer pumps be used for road paving?
Yes, concrete mixer pumps play a significant role in road construction.
1. Concrete mixer pumps can produce concrete autonomously and pump it wherever needed.
2. They are capable of not only paving roads but also constructing buildings (with a horizontal pumping distance of 400 meters and a vertical reach of 40 to 60 meters).
3. For road construction, you can first lay the pipeline, reducing the pipeline by every 3 meters pumped until it reaches the mixer pump, repeating this cycle until the entire road is paved.
What’s the difference between JBS30 and JBS40?
Both models feature the same lifting hopper and mixing drum; however, their pumping capacities differ. JBS30 has a pumping capacity of 30m3 per hour, while JBS40 has a pumping capacity of 40m3 per hour.
Selecting the Appropriate Concrete Pump for Your Project
When it comes to pumping concrete for high-rise buildings, bridges, or outdoor patios, selecting the proper concrete pump is critical for both project cost and productivity. We've consulted with experts from two concrete pump manufacturers about choosing the right pump.
The two main types of concrete pumps are truck-mounted concrete pumps and line (or trailer-mounted) pumps. According to Mike Newcomb, Sales and Marketing Manager at Reed Concrete Pumps & Shotcrete Equipment, truck-mounted pumps are typically employed for high-volume tasks like high-rise construction. These pumps feature a powerful engine and a remote-controlled articulating arm, or boom, for precise concrete placement. Prices for these pumps range from $375,000 to over $1 million.
On the other hand, line or trailer-mounted pumps are generally used for shorter pumping distances, mainly in low to medium-volume applications. There are more specialized uses, such as for auger cast piling and shotcrete, within this category. These models tend to be significantly cheaper than truck-mounted pumps, falling between $90,000 and $175,000.
Newcomb also highlights the rising popularity of trailer-mounted pumps for structural shotcrete walls, which save time and are a cost-effective alternative to traditional cast-in-place walls. He states, “The walls are perfect; you don’t have to do rework like you would with form and pour work.”
A third type, the stationary pump, is utilized for specific scenarios. According to Guilherme Zurita, Director of Concrete Technology at Liebherr, when the boom's reach isn't sufficient for high structures, foundation piles, lengthy pours, or underground tasks, a stationary pump is the ideal choice. Liebherr’s stationary pumps weigh between 11,464 and 12,897 pounds, with capacities from 100 to 200 cubic yards per hour. Zurita adds that these pumps will be strategically positioned on-site for extended periods.
To assist you in determining the best concrete pump for your project and business, consider the following questions:
What is the distance from the concrete delivery area to the placing location?
Zurita points out that the distance from where ready-mixed concrete trucks will park to the placing location dictates the boom size necessary for truck-mounted pumps. "Horizontal distances as well as above or below-ground spots can be reached by a concrete pump boom," he explains. The vertical reach of Liebherr truck pumps varies from 77.8 feet to 161.1 feet.
Check manufacturer specifications for maximum horizontal and vertical pumping distances for line pumps.
Is the pump compatible with your concrete mix?
Some trailer-mounted pumps can only accommodate specific types of concrete mixtures, primarily measured by the aggregate size. Newcomb notes that while ball-valve style trailer pumps are economical, they can only handle up to 3/8 inch pea gravel. Thus, they are mainly employed in regions with low-volume, small-rock concrete work, like California and Florida. Other line pumps, however, can handle larger coarse aggregates (from 3/4 to 1 1/2 inches), suitable for reinforced concrete slabs, shotcrete, and various concrete structures.
What is the required footprint for setup?
Another crucial factor in selecting a concrete pump is the setup footprint. "Many jobs occur in constrained spaces, such as busy urban areas," Zurita states. "Contractors should consider a pump that occupies the least area yet still reaches the necessary pouring locations."
Are there emissions regulations to consider?
With increasingly strict emissions restrictions on diesel engines, there's a rising interest in electric and gasoline-powered machines. Electric models are becoming common in industrial and underground sectors, while gasoline-powered pumps are also gaining traction. Newcomb notes the appeal of gasoline-driven concrete pumps due to their relatively lower purchase prices compared to diesel models.
What are the anticipated maintenance expenses?
Zurita emphasizes the importance of maintenance ease and costs. Consider additional features like design simplicity, component accessibility for cleaning, material quality, warranty, and manufacturer reputation. According to him, prompt cleaning and maintenance are vital; delayed actions can lead to costly repairs if concrete hardens within the pipes or other machine elements.
How can the concrete pump enhance safety?
Safety remains paramount for customers. Zurita indicates that new products launched in the USA will feature a stability support system termed XXA, integrated into the machine. This enhancement enables improved stability during pumping operations.
Is the concrete pump user-friendly?
With continuing labor shortages, manufacturers aim to simplify concrete pumping equipment operation. Liebherr integrates electronic solutions where needed, facilitating easier operation. Their control panels are designed to be intuitive, offering three operational modes that help operators in challenging situations. At Reed Concrete Pumps, controls and readouts help troubleshoot machine issues. Suppliers often provide operational training for pump operators, who must assess ground conditions for stability, stay clear of overhead powerlines, and ensure the concrete mix suits the pour. Occasionally, a ready-mix truck may be rejected due to an unsuitable concrete mix for pumping, as Zurita notes.
By answering these questions and providing detailed information about your concrete pumping needs, your manufacturer or dealer can assist you in making informed decisions for your business.
Considerations for Concrete Pump Suppliers
Truck-Mounted Boom Pumps
Range
Vertical Reach
DY Concrete Pumps
10 models
33X-5ZZ: 105 feet 7 inches
37X-4R: 119 feet 9 inches
38X-5ZR: 123 feet 4 inches
40X-5ZR: 130 feet 2 inches
42X-5RZ: 136 feet 2 inches
43X-5RZ: 138 feet 9 inches
48X-5RZ: 155 feet 10 inches
52X-5RZ: 167 feet 11 inches
57S-6RZ: 184 feet 5 inches
57X-6RZ: 184 feet 5 inches
Liebherr
6 models
36 XXT: 117.5 feet
37 XXT: 120.7 feet
38 XXT: 121.7 feet
42 XXT: 135.2 feet
47 XXT: 151.6 feet
50 XXT: 161.1 feet
Putzmeister - Member of Sany Group
14 models
20Z-Meter: 63 feet 10 inches
28Z-Meter: 89 feet 7 inches
31Z-Meter: 101 feet 8 inches
33Z-Meter: 105 feet 2 inches
36Z-Meter: 116 feet 10 inches
38Z-Meter: 121 feet 9 inches
38Z-5-Meter: 123 feet
39Z-Meter: 125 feet 8 inches
40Z-Meter: 128 feet 3 inches
42Z-Meter: 131 feet 3 inches
47Z-Meter: 151 feet 3 inches
51Z-Meter: 164 feet
56Z-Meter: 180 feet 10 inches
63Z-Meter: 203 feet 9 inches
Sany
4 models
SY38 Z5: 124 feet 6 inches
SY47 RZ5: 154 feet 2 inches
SY56 RZ6-200: 183 feet 7 inches
SY66 RZ6: 215 feet 2 inches
Schwing
17 models
S 20: 63 feet 9 inches
S 28 X: 90 feet 11 inches
S 31 XT: 99 feet 11 inches
S 32 X: 104 feet 11 inches
S 36 X: 115 feet 6 inches
S 36 Rev: 115 feet 2 inches
S 38 SX: 122 feet 5 inches
S 38 SXG: 122 feet 5 inches
S 39 SX: 127 feet
S 43 SX: 149 feet 7 inches
S 46 SX: 45.6 meters
S 47 SX III: 151 feet 3 inches
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S 52 SX: 170 feet 7 inches
S 55 SX: 178 feet 8 inches
S 58 SX: 187 feet 9 inches
S 61 SX: 197 feet 1 inch
S 65 SXF: 210 feet 8 inches
Trailer-Mounted Line Pumps
Manufacturer
Range
Maximum Output-Rod Side
cubic yards per hour
DY Concrete Pumps
2 models
TP 50: 54
TP 70: 73
Putzmeister - member of Sany Group
15 models of Thom-Katt Trailer Mounted pumps
P 715 TE & SE: 18
P 715 TS & SD: 18
P 718 TE & SE: n/a
P 718 TD & SD: n/a
SPM 715 Synchro: n/a
TK 7: 7
TK 20: 17
TK 40 TIER 4I: 40
TK 40 Tier 4f: 40
TK 50 Tier 3: 54
TK 50 Tier 4F: 54
TK 60 HP Tier 3: 60
TK 60 HP Tier 4F: 60
TK 70 Tier 3: 74
TK 70 Tier 4F: 74
Reed Concrete Pumps
3 series:
Series A - Rockmeister
Series B
Series C
A-30: 30
A-30HP: 30
Mine 30: 30
A-40HP: 40
B-20: 20
B-20HP: 20
B-50: 50
B-50HP: 50
B-50HPS: 50
B-60: 60
B-60HP: 60
B-70: 70
B-70HPS: 70
C-50S: 50
C-50SS: 54
C-70S: 70
C-70SS: 74
C-90 H.V.: 90
C-90 H.P: 74
Schwing
SP 305: 30
SP 500: 45
SP 750-15: 50
SP 750-18: 70
SP : 70
SP HP: 35
Stationary Concrete Pumps
Range
Maximum Output -Rod Side
cubic yards per hour
Liebherr
5 models
70E: 86
80DH: 95
110D: 133
110DK: 133
140DK: 177
Putzmeister - member of Sany Group
BSA Series includes 8 models across both electric and diesel options
BSA HP E: 124
BSA H D5: 133
BSA H D5: 124
BSA HP D5: 133
BSA HP D4 7: 110
BSA HP D4 8: 133
BSA HP E: 116
BSA SHP D5: 94
Schwing
8 models weighing over 10,000 pounds
SP : 95
SP : 118
SPTM : 119
SPTM : 118
SP : 148
SP : 88
SP : 149
SP : 118
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