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Everything You Need To Know To Find The Best sourcing fracking ceramic proppant

Aug. 26, 2024

PROPPANT: THE GREATEST OILFIELD INNOVATION OF ...

I was perusing Murray Roth's recent presentation 'Unconventional Oil and Gas: Implications for Global Field Development' and it made a pretty bold statement that I figured was worthy of discussion all on its own.

AnYiCheng supply professional and honest service.

What is the greatest driver of oilfield innovation and value in the 21st Century?

Sand.

Without sand, or more generally proppant, there is no hydraulic fracturing, without hydraulic fracturing there is no opening of tight oil and gas plays, there is no economic advantage to horizontal drilling, there is no rise of pad drilling.

What is proppant?

Proppant is 'sand or similar particulate material suspended in water or other fluid and used in hydraulic fracturing (fracking) to keep fissures open.' (from Wiktionary)

A brief history of sand

Although hydraulic fracturing was first performed in (in Kansas, using sand from the Arkansas river), wide-spread experimentation didn't occur until the Barnett Shale play in the 80s, and usage has exploded in the first decade of this century.

Initially, proppant was simply sand, but over time other materials have been incorporated. There are resin-coated sands, ceramic-coated sands, and now we have proppant composed of sintered (powdered) bauxite ' tiny manufactured rocks!


Source: https://images.sdsmt.edu/learn/speakerpresentations/Kullman.pdf

Properties of proper proppant

By integrating these other materials into the proppant we are able to vary some key properties:

  • Size ' the physical size of the proppant needs to be adjustable per the condition of the rock. Typically measured between 8 and 140 mesh (106 µm ' 2.36 mm).
  • Geometry ' in some cases the shape of the proppant needs to be adjusted.
  • Weight ' largely depending on the depth of the frac the density of the proppant will need to be adjusted.

By adjusting these properties we can create the optimum pathways for the extraction of hydrocarbons. Some important measured qualities of proppant are:

  • Conductivity ' basically the amount of flow that the proppant will allow.
  • Crush Resistance ' deeper wells and varied lithologies require different stress properties.
  • Acid Solubility ' tests of solubility in acid can indicate contaminants, and let you know how the proppant is likely to perform underground.

How much will that sand cost me?

Downholetrader.com has a variety of fracking sands up for trade; all pretty much at least a couple of pennies per pound. This week, 20/40 Mesh Finished Black Gold Sand with a 7k crush in North Dakota is going for $.13/lb.!


Source: https://downholetrader.com/#

How much will I need?

A lot. The first experiments in the s used around 150 pounds of sand, but now it's around 5 million pounds per well.

So, if you are in the Eagle Ford and are looking for a 20/40 mesh and your buddies are all speaking highly of 'Antioch Sand' you can expect to spend $.056 * 5,000,000 = $280,000 on sand! And that means the proppant industry is definitely up and to the right ' 57 billion lbs in = $BIG!


Source: https://www.cadreproppants.com/files/shaletech_cadreproppants_new.pdf

Also, notice the market is 80% sand with the other 20 percent split between resin coating and ceramics.

That's great, but what should I use for my well?

I am not really qualified to tell you that, but I will say that I have been learning a lot about how proppants are being used in the field by looking at fracfocus.org.


Source: FracFocus.org

The elephant in the room

Logistics. These are huge quantities of sand that need to be shipped to your well site when you're ready for them ' you don't have room to store them, and can't risk contamination. And even if it's just across Texas, distances can be quite long.

Want more information on sourcing fracking ceramic proppant? Feel free to contact us.

Final Thoughts

If you're thinking about proppant business, you need to know where the rigs are, because as the rigs move, so will the proppant trucks soon thereafter.

If you decide to go on a field trip and visit one of your favorite operators to see how they are using proppant, you can save valuable windshield time with the brand new Rigs Mobile app for the iPhone.

Your Turn

What do you think? What types of proppant are you seeing in your operations? Leave a comment below.

Fracking Proppants Market Monitoring Dashboard

    Frac sand is a mined commodity. Only a few suppliers have their own mines, whereas few oil and gas operators have invested in in-house sand mining to meet their requirements at a cheaper rate

    By , it is expected to reach $16 billion with a CAGR of 6 percent, owing to high CAPEX spending in the upstream sector and the growing number of oil wells

    The global market for fracking proppants is estimated to be $12.27 billion in

    Fracking Proppants Demand Forecast : Global

    The APAC accounts for approx. 16 percent of the global proppants market, and it is expected to witness an increase in H1

    North America accounts for approx. 80 percent of the global proppants market. As oil prices increased, US drillers are facing difficulty to find sand for fracking

    In terms of volume, the global proppants market was estimated to be 31 million tons in , and it is expected to grow at a CAGR of 8 percent to reach 39 million tons by the end of

    Global Proppant Market by Type: (by volume)

    Resin coated proppants account for ~5 percent by volume and ~6 percent by value of the overall proppants market, and it is expected to increase marginally, due to its excellent physical properties, however, its high cost could limit the volume growth

    Ceramic proppants account for approx. 8 percent by volume and approx. 9 percent by value of the overall proppants market, and it is expected to increase marginally, due to its superior quality, physical properties, and stability to other types of proppants

    Frac sand accounts for approx. 87 percent by volume and approx. 85 percent by value of the overall proppants market and is expected to dominate the market (in volume), due to its availability and low price

    Proppants Market by Region: *

  • North America is the most mature market for proppants

  • China is the largest market in the APAC region and a net exporter of ceramic proppants, and it is expected to remain the largest, due to the increase in the domestic demand for LNG from the unconventional shale and CBM exploration, owing to China's policy of coal to gas switch

  • India and Australia are the second and third largest markets in the APAC region. However, the Indian market is expected to impact positively in H1

  • Russia, one of the key exporters of Frac sand to the North American region, is now being banned by the Americas and Europe, due to its invasion of Ukraine and this imposed a major supply gap in the market, which the nations are trying to overcome by becoming independent producers and by making use of alternate supplies

    Are you interested in learning more about sourcing high strength proppant? Contact us today to secure an expert consultation!

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