reciprocating (or piston) compressors and rotary screw air ...
reciprocating (or piston) compressors and rotary screw air ...
The compressor duty cycle refers to the percentage of time a compressor can safely run without risking overheating or excessive wear and tear. It is typically expressed as a ratio or percentage. For instance, a compressor with a 50% duty cycle is designed to run half the time and rest half the time. Understanding the duty cycle is crucial in selecting the right compressor for your application. The reason? Exceeding the recommended duty cycle can lead to overheating, excessive wear, and even premature failure.
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Reciprocating compressors rely on radiant cooling and don't have a cooling circuit to remove the heat of compression. As a result, they have a low-duty cycle, needing time to cool off. Heavy use or a high-duty cycle is not recommended. They work best with intermittent or partial duty'50% duty cycle or less. That's 30 minutes in an hour. Run it longer, and you risk damaging your compressor and shortening its life. As a result of this shortened duty cycle, you need to add storage tanks to ensure that compressed air is available during their 'cooling-off' period.
Rotary screw compressors can handle a 100% duty cycle. In fact, we recommend setting up your compressed air system so that they operate as close to 100% duty cycle as possible. In addition, rotary screw compressors are very good at handling variations in demand. Although screw compressors do not need storage tanks to provide continuous coverage, they do need tanks for control storage, which covers the time it takes controls to go from unload to load.
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A rotary screw air compressor is one of the two types of positive displacement gas compressors. It uses two rotors to create the pressure needed for air compression. They are one of the easiest types of air compressors to use and maintain.
The other type of positive displacement compressor is the reciprocating or piston compressor.
Equivalent to positive displacement compressors are dynamic compressors, like centrifugal compressors. These machines use radial blades to force air out.
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