How to Choose the Best EVA Boat Flooring Color for Your Needs

1.Choose Based on Your Boating Frequency

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✅ Boat owners who frequently go out to sea & use their boats often should avoid overly bright colors. Durability and stain resistance should be the top priorities when choosing flooring. Prolonged exposure to sunlight, saltwater erosion, and wear can accelerate color fading.

Recommended Colors:

• Dark Gray (425C) + Black: Classic and dirt-resistant, a versatile choice.

• Terra (C) + Black: Low-key and highly UV-resistant, ideal for sun-exposed environments. 

• Teak (729C) + Black: Mimics real wood decking, resistant to stains and aging.

✅ For occasional & low-frequency boat users, feel free to choose any color you like!

If you only go out a few times a year or use your boat for leisure, there’s no need to worry too much about long-term sun exposure or wear. Choose your favorite color to create a unique boat flooring style.

Popular Colors:

• Light Brown (722C) + Black: Warm and natural, great for a casual yacht vibe.

• Teak (729C) + Black: Timeless and elegant, never goes out of style.

• Light Gray (5C) + Blue（C）: Fresh and energetic, perfect for sporty boats.

2. Your Cleaning Habits Determine Your Color Choice

✅ Want an easy-to-maintain option? Choose dirt-resistant and easy-to-clean colors

If you don’t like frequent cleaning or only wipe down your boat occasionally, darker, stain-resistant colors are the best choice.

  Recommended Colors:

• Teak (729C) + Black: A classic combination that hides stains well and requires low maintenance.

• Dark Gray (425C): Great for daily use and doesn’t show wear easily.

• Black: The most dirt-resistant, but keep in mind it absorbs more heat.

✅ Diligent cleaners or those with specialized cleaning tools can opt for bright colors

If you have dedicated cleaning tools or don’t mind regular maintenance, vibrant flooring colors can make your boat stand out.

  Recommended Colors:

• Light Gray (5C): Modern and minimalistic, ideal for luxury yachts.

• Light Brown (722C): Warm and elegant but requires periodic cleaning to maintain its shine.

• Other Color Accents: Stylish and sophisticated but prone to dirt, requiring more frequent upkeep.

3. Haven’t Found the Perfect Color? Melors Offers Customization!

"Choose the Right Boat Flooring Color and Make Every Voyage a Pleasure!"

When you're out at sea, the color beneath your feet is more than just decoration—it’s an expression of your emotions. Colors can subtly influence your mood, making your sailing experience even more enjoyable!

If you have specific color preferences or want your boat to have a one-of-a-kind flooring style, Melors offers custom color options!

What is an EVA foam?

EVA foam, short for ethylene-vinyl acetate foam, is a type of closed cell foam composed of blended copolymers of ethylene and vinyl acetate. Typically, vinyl acetate accounts for 10 to 40% of the foam’s weight. Polyethylene polymer is another essential material used in the production of EVA foam. 

Its characteristics including: density, hardness, color, resilience, and more. Are influenced by varying amounts of foaming additives and catalysts. 

The material boasts several outstanding features such as excellent water-resistant and moisture resistance, superior cushioning and shock absorb properties, effective heat insulation capabilities, resistance to uv radiation, and long-term durability. This versatile material finds applications in a wide range of products and settings, including footwear, sports gear, soft foam mats, foam packaging solutions, yoga blocks, kickboards, floor underlay materials, custom foam components, and more.

Is EVA rubber or plastic?

EVA is categorized as a type of plastic material, distinguished by its lightweight, flexible, and durable qualities. While both rubber and EVA share elasticity characteristics, EVA is classified as a synthetic plastic due to its composition of ethylene and vinyl acetate copolymers. In contrast, rubber traditionally refers to natural latex or plant-derived materials; however, synthetic rubber variants are prevalent in industrial applications.

The Manufacturing Process of EVA Foam

Preparation Of Plastic Raw Materials For EVA Foam

At the outset, technicians must meticulously balance various types of plastic resins and catalysts for blending. Key materials like Ethylene Vinyl Acetate Copolymer, Polyethylene, calcium carbonate, talcum powder, foaming agent AC, DCP crosslinking agent, zinc oxide foam promoter, and stearic acid lubricant are crucial components in the process.

In addition to these primary elements, engineers incorporate essential additives into production. While standard product typically appears in black or white hues, color masterbatch is commonly employed to helo eva foam comes in various vibrant variations. Fire retardant additives are incorporated to improve the heat and fire resistance of EVA foam products, while anti-static agents are used for packaging delicate electronic devices to prevent static electricity buildup.

Once all chemical raw materials are verified and prepared, the next phase can commence seamlessly.

Banbury Mixer Processing

Upon achieving the optimal ratio of plastic raw materials and additives, the production operator will introduce them into the Banbury mixer. This internal mixer features a fully sealed container with ample capacity to accommodate a significant volume of raw material. Renowned for its efficiency, the Banbury mixer is particularly well-suited for mass production.

The combination of heat and pressure within the Banbury mixer facilitates the blending of the pre-prepared materials. During operation, technicians must carefully calibrate the heating temperature and pressure settings. Subsequently, after a designated timeframe, the raw materials undergo processing under the operator’s guidance.

Following this initial stage, the semi-finished product emerges, showcasing a blend of EVA raw materials alongside other plastic components and catalysts. Initially solid in form, these materials transform into a thermoplastic like substance consistency under elevated pressure.

EVA Material Processed By Extruder And Conveyor

Once the plastic blend is prepared, the factory operator will transfer it to the extruder for processing. Prior to operation, technicians must adjust the speed of the extruder and ensure that the resulting foam meet the required thickness standards.

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Upon entering the extruder, the plastic blend undergoes compression under high pressure generated by the machine. Subsequently, the compressed mixture is passed through metal rollers to form flat sheets. To initiate this step, the conveyor’s metal rollers are set to an optimal speed. Following this phase, high-density eva foam are produced, laying the foundation for the crucial final stage: foaming.

Foaming By EVA Mold Foaming Vulcanizing Machine

The foaming machines operate akin to toasters, requiring precise temperature and pressure adjustments. Variations in temperature can impact the density, resilience, and quality of the foam sheets. Utilizing the high-density EVA sheets prepared earlier, the factory operator neatly stacks them before placing homogeneous mixture into stainless steel foaming molds capable of withstanding high pressure and temperature.

Within the foaming molds, the soft materials blended with catalysts undergo vulcanization. Following a period of high-temperature foaming, the materials transform into customizable sheets in desired colors and densities. Despite their thickness, the sheets exhibit flexibility and can be tailored to various specifications including thickness, shape, and roll dimensions. 

Is EVA foam soft or hard?

EVA foam offers a versatile range of softness and hardness levels depending on the specific formulation and intended application. It can be engineered to provide varying degrees of softness or firmness, making it suitable for diverse uses. In general, it can exhibit a soft and cushioning feel for applications like helmet liner and yoga mats, while also offering hight density variations for industrial purposes such as flooring underlayment and impact-resistant components. This flexibility allows for customization to meet specific softness or hardness requirements across various industries and applications.

What is the hardness of EVA foam?

The hardness of EVA foam typically ranges between 15 to 80 Shore C on the durometer scale, with lower values indicating softer foam and higher values reflecting harder foam. This hardness measurement determines the foam’s resistance to indentation and compression. 

EVA Foam Specifications

Foam In Sheets Size: Around 2 m long, 1 m wide, and 0.5 mm to 100 mm thick. Depending on the foaming moulds the manufacturer has. Rolls can be up to 2m wide and 100m long.
Colors: comes in black and white; blue, red, green, yellow are also available.
Density: 33 kg/m3 to 280 kg/m3
Hardness: 15-80 Shore C; 40-degree is the most popular.

What Are The Benefits Of EVA Foam?

Eva foam is used as a substitute for a variety of appliance, due to it’s different types of feature such as stress-crack resistance, water resistent, long-term durability and more. Below are the common features:

Cushioning

The EVA have good cushioning capability at one of the least price than polyurethane foam, so they’re popular as cushioning materials. It can be found in a lot of products like knee pads, mats, foam packaging and inserts, fiberglass fishing rods holder and even golf putting greens that people use the large sheet as cushion underneath.

Resilience

Sometimes customers need high-resiliency foam material, and it’s actually a blend of EVA and rubber foam. Products can be cushioned and made durable with EVA. Some well-known foam products contains eva materials such as squeegee blades for cosplay, foam seals, foam gaskets, seat cushions, and so on.

Insulation

EVA is excellent for insulation, especially due to its closed-cell structure, which provides superior insulation compared to open-cell foams. During the vulcanization process of production, a cross-linked, closed-cell structure is formed, enhancing its insulating properties. EVA offers effective heat and thermal insulation, withstanding temperatures ranging from minus 30 to 80 degrees Celsius. Additionally, flame retardants and anti-static agents can be incorporated to further enhance the insulation capabilities of EVA material.

Resistance

The closed-cell foam structure of EVA foam allows it to be highly resistant to water, moisture, oil, and sound. With a closed cell structure, the foam has a smooth and flat surface, so it’s less likely to break. You can see how the material performs well in some products like flooring underlay.

Buoyancy

EVA is used widely in marine products. It’s closed-cell structure makes it buoyant. They’re waterproof. Additionally, The lightweight and portable features makes it perfect for marine products. EVA is easily found in water floats, boat cushion mats, swim kickboards and even in life jackets.

Durability

Adding natural rubber and EPDM to EVA foam enhances its resilience, durability, and longevity compared to traditional rubber materials. EVA foam, when formulated with these additives, offers improved performance and durability while remaining lightweight and portable.

EVA Foam Products And Applications 

Explore a wide range of EVA foam products in various colors, densities, and fabrication techniques that surpass your expectations.

EVA Shoes Insole

EVA foam is commonly utilized in the production of shoe midsoles and flip-flop sandals, with up to 60% of EVA materials dedicated to the shoe industry. It is important to highlight that the majority of EVA insoles are manufactured through injection molding techniques.

EVA Toy

EVA  is utilized in toy applications for its lightweight, cushioning properties that provide a safe and comfortable play experience. Its soft yet durable nature makes EVA a popular choice for creating impact-resistant and child-friendly toys.

EVA Foam Packaging

EVA material is ideal for making foam packaging due to its cushioning and resilient. They can also be made using many machines and techniques like die-cutting and CNC contouring. 

Swimming Kickboard

EVA has good buoyancy and good underwater floatation. Alternatively, the materials can be made low density and lightweight. That makes them perfect for marine use. Kickboards made from it have a widespread use in swimimg beginners.

Foam Mats

EVA foam mats are made of molded EVA foam with anti-slip texture. It is very common to use them in many places such as home flooring, basement flooring, home gyms, and martial arts studios. They’re easy to use with interlocking tabs, so people love them. Plus, foam puzzle tiles can cushion floors well.

Yoga Mat And Bricks

EVA is a common material used in sports equipment. EVA yoga mats, rollers and bricks are popular yoga equipment right now. Both thermoforming and injection molding can be used to make foam rollers. On the other hand, EVA yoga bricks are made by custom foam cutting. There are a lot of colors to choose from.

EVA Foam Tape

EVA materials can be transformed into foam tapes by laminating and slitting. You can use them everywhere you need sealing and cushioning. Additionally, they’re a cheaper alternative to foam rubber tapes like Neoprene, PVC Nitrile blends and so on.

Custom Foam Parts And Components

Thermoforming and lamination capabilities of foam make it possible to fabricate 3D foam parts and components. They’re better for cushioning and shock absorption. EVA foam parts can also be laminated to work well with fabric, film, and adhesive backing.

Sustainable Impact of EVA Foam on the Environment

Does EVA foam release toxins?

EVA (Ethylene-Vinyl Acetate) foam is generally considered safe and non-toxic. It is known for its low toxicity and minimal chemical emissions. When used as intended, EVA does not typically release harmful toxins or volatile organic compounds (VOCs) into the environment. However, it is advisable to ensure proper ventilation during any manufacturing processes involving EVA to minimize exposure to potential emissions. 

Why Doesn’t EVA Foam Biodegrade?

EVA foam does not biodegrade easily due to its synthetic composition. The closed-cell structure makes it resistant to microbial decomposition, preventing natural breakdown processes. Additionally, the chemical properties of EVA, including ethylene and vinyl acetate copolymers, contribute to its durability and slow degradation rate. While this characteristic ensures long-lasting performance in various applications, it also means that EVA foam requires proper disposal methods to minimize environmental impact and promote sustainability.

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