10 Warehouse Rack Types That Offer Enhanced Storage Efficiency

Posted on 9th Aug 2023 at 15:25h

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Implementing the right rack system in a warehouse can help optimize its storage space and improve order fulfilment efficiency. However, this task can quickly get overwhelming since dozens of options are available. To help you select the perfect one for your space and business needs, let’s look more closely at some of the different warehouse rack types commonly used in warehouses today.

Warehouse Rack Types That Increase Storage Efficiency

1. Pallet Racking

Pallet racking is one of the most commonly used warehouse storage solutions across the globe. As the name suggests, it is designed to store merchandise packed in pallets that can be accessed with forklifts.

This versatile racking warehouse system consists of uprights, beams, and shelving materials. It helps increase a facility’s storage capacity by optimizing the space.

There are several variations of pallet racking systems, such as selective, double deep, drive-in, drive-thru, etc. We’ll take a closer look at each one.

2. Selective Pallet Racking

This type of pallet racking system is designed to store only one pallet deep. Forklifts can immediately access every pallet. So selective pallet racking is the ideal solution for warehouses that store perishable products or have low volumes of a lot of different products.

The racks are usually installed back-to-back. This helps maximize the storage capacity of the facility by reducing the amount of space used by aisles.

3. Double Deep Pallet Racking

Double deep warehouse rack systems are a lot like selective racks. The only difference is that pallets are stored up to two deep on the bay.

This small change helps improve the warehouse’s storage efficiency. It facilitates the bulk storage of the same product and decreases the total amount of aisles needed in the facility. However, since pallets are stored two deep, you will need forklifts with longer tynes to reach the second pallet.

4. Pushback Racking System

A pushback racking system is a warehouse storage solution that allows multiple pallets of the same product to be stored in the same place, up to six pallets deep. So this high-density racking system can significantly increase storage efficiency. Moreover, it helps minimize the floor space used by aisles between the racking frames.

Forklifts can load and remove pallets from the front. Since the racks are assembled at a slight incline, pallets slide forward when one is picked from the rack. For this reason, it is suitable for FILO (first-in, last-out) product rotation.

5. Carton Flow Rack Systems

A carton flow rack system is a storage solution for small products that are not heavy or bulky. In fact, it’s best suited for cartons that do not require additional handling or elevation equipment. However, it can also be used in combination with other racking solutions, such as pallet racking systems.

Carton flow rack systems consist of sloping roller tracks arranged on different levels to help create different storage lanes. Since the pulley rails are on a slight incline, gravity helps the goods slide down. The slope and the distance between pulley rails can be easily modified to cater to different sizes and shapes.

In addition to this, they have one dedicated loading end and one retrieval end. So it helps support a FIFO (first-in-first-out) inventory management system. That means the stock is consistently rotated, ensuring older stock is picked first.

6. Cantilever Racks

Cantilever racking systems are designed to help store long, bulky items horizontally, such as lumber, pipes, tubes, steel bars, etc. Unlike other racking systems, this storage solution does not have horizontal shelves or upright beams. Instead, it consists of posts with large protruding arms that are bolted at the base.

Since there is no interference from other racking or shelving components, goods can be easily stored and accessed manually or with a forklift. Moreover, the minimalist design reduces wasted storage space.

7. Drive-In Racking System

A drive-in racking system allows forklifts to drive into and back out of a rack from the same end. Since forklifts enter and exit the racking system from the same place, this storage solution is suitable for a LIFO inventory management system.

Drive-in racking systems are designed to store merchandise several pallets deep, making it an ideal storage solution for companies that need to store large quantities of the same product. Moreover, drive-in racking systems help optimize floor space by eliminating the need for picking aisles between the racking frames. That’s why many opt for these high-density, space-efficient racks in warehouses.

8. Drive-Thru Racking

Drive-thru racking systems are slightly different from drive-in racks. In this racking solution, forklifts can enter from both ends of the racking structure – one is used for unloading, while the other is used only for loading. So yes, FIFO inventory management is used, enabling warehouse owners to store items that need to be rotated quickly, such as perishable products.

9. Mobile Racking System

Mobile racking systems utilize rows of mobile shelving that move on trackways built into the warehouse floor. The system has electric motors that allow the racks to move from one side to the other.

Mobile racking systems can help increase the storage capacity of a facility since it eliminates the need for picking aisles between fixed racks. However, it is more suitable for slow-moving inventory.

10. Automated Storage and Retrieval Systems (AS/RS)

AS/RS are advanced, automated warehouse racking systems that utilize the latest tech, such as robots and computerized controls to deposit and retrieve merchandise automatically. AS/RS help manage inventory with accuracy and speed, as well as reduce labor costs. So this warehouse racking solution is ideal for companies that store high volumes of fast-moving stock.

Over to You

Well-designed, advanced material racking systems create the framework for successful storage facilities. They can help increase efficiency, streamline workflows, and improve storage capacity. Needless to say, the right racking system in your warehouse can help make your company more profitable.

If you need assistance choosing a racking solution, Midwest Distribution can help. We have years of experience in creating customized racking systems. So we can design one that utilizes your space by maximizing density and optimizing efficiency. More importantly, our solutions are built to last. Partnering with us means you’re making a wise, long-term investment for the betterment of your company.

Contact one of our representatives to discuss what warehouse rack types are suitable for your business and to get more information about how to enhance the storage efficiency of your facility.

 

Streamline your operations with our storage solutions

Unleashing Efficiency: The Pallet Racking System for Optimal Warehousing Operations

In the intricate world of warehousing, the choice of a racking system plays a pivotal role in determining the efficiency and safety of operations. Among the myriad options available, one system stands out as a beacon of versatility, cost-effectiveness, and efficiency – the Pallet Racking System.

Understanding the Pallet Racking System

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Often referred to simply as a "pallet racking system," this storage solution proves to be the most versatile and economical way to optimize overall storage space. Designed to utilize available space efficiently, pallet racks are integral to maximizing manufacturing and floor space in warehouses globally.

Why Opt for a Pallet Racking System?

• Tailored to User's Needs: One of the compelling features of pallet racking systems is their adaptability to user-specific requirements. Customization allows for a perfect fit in any warehouse layout.
• High Goods Loading Capacity: Constructed from quality materials such as mild steel, aluminum, or stainless steel, pallet racks boast sturdiness and durability, ensuring a high goods loading capacity.
• Cost-Effective Space Utilization: Pallet racking systems excel in utilizing every inch of versatile space, enhancing floor space for various warehouse operations without the need for physical expansion.

The Benefits Unveiled

1. High Goods Loading Capacity

Pallet racks, built with quality materials, guarantee sturdiness and durability, ensuring a high loading capacity. This characteristic makes them a preferred choice for warehouses dealing with diverse goods.

2. Efficient Space Utilization

Pallet racking systems maximize storage space efficiently. By utilizing every available inch, they contribute to the overall efficiency of the warehouse floor, allowing seamless operations.

3. Easy Maintenance

Custom pallets, tailored to specific needs, require minimal maintenance. Periodic upkeep enhances the durability and longevity of the system, saving on costly repairs.

4. Customizability

The adaptability of pallet racking systems extends to strength, capacity, size, and shape. Customization ensures that the system fits seamlessly into the unique requirements of the warehouse.

5. Increased Productivity and Storage Efficiency

The installation of a pallet racking system leads to a myriad of benefits, from streamlined inventory organization to time savings, increased storage capacity, and a boost in overall warehouse productivity.

Selecting the Right Pallet Rack

Before diving into the world of pallet racking systems, certain considerations should be taken into account:

1. Specific Requirements: Clearly determine your warehouse's unique needs and discuss them with the pallet racking system provider.
2. Storage Space Layout: Consider the layout of your warehouse storage space, ensuring it aligns with the chosen racking system.
3. Professional Assessment: Engage a professional team from the pallet rack manufacturer or supplier to assess your needs and inspect the warehouse layout.
4. Loading Capacity and Durability: Evaluate the loading capacity and durability of the pallet racking system, ensuring it meets the demands of your operations.
5. Range of Options: Explore the diverse range of pallet racking options available, seeking guidance from the provider to choose the best fit for your warehouse.
6. Reputation Matters: Invest in a reputable pallet rack provider, ensuring a reliable and durable solution for your warehouse.
7. Prioritize Safety: Safety should always be the foremost priority when selecting a warehouse racking system. Opt for a system that adheres to the highest safety standards.

Spangle Steel Products: Your Trusted Pallet Rack Provider

For those seeking quality, efficient, and durable pallet storage racks in India, Spangle Steel Products stands as the preeminent choice. As a trusted warehouse racking system manufacturer and supplier based in Delhi, we offer turnkey solutions, encompassing design, engineering, installation, and safety inspections.

To explore our extensive range of warehouse racking solutions, contact us at +91-9310048509 . Our dedicated team is ready to assist you with personalized guidance and solutions tailored to your warehouse needs.

Conclusion: Elevate Your Warehouse Storage with Pallet Racking

In summary, the selective pallet racking system emerges as the epitome of versatility, efficiency, and customization, making it the perfect storage solution for a diverse array of goods. Spangle Steel Products ensures that your warehouse storage space evolves from mundane to optimized with the incorporation of a pallet racking system.

So, don't wait any longer. Choose quality, choose efficiency – opt for a pallet racking system and transform your warehouse storage into a well-organized and productive space.

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